Corrosion Protection

Moisture is the number one “killer” of marine starters. That is why, from start to

finish, we design and manufacture our starters with corrosion protection in mind.

In fact, over three million dollars has been invested in totally computerized

production and testing machinery. Follow along as we show you how we not only

go to war against corrosion, but build quality into each and every part.

First, we start with nickel-plated armature shafts and silicon steel lamination

stacks. Add a layer of powder costing, the best insulation and corrosion

preventative available, and you are ahead in the battle.

Next, the commutator is attached, computer-wound copper windings are added,

and a ground fault test is made on each armature. Strategic testing during the

early stages of assembly is an essential maneuver for uncovering and correcting

potential weaknesses. The commutator tabs are then crimped and hot stacked. On

the lathe, the commutator face is smoothed and polished ensuring the brushes

run as friction-free as possible. A computerized 18 point armature check is made at

this time.

Now the armature goes onto our automated, state-of-the-art assembly line. The

ffrst stop is the polyester trickle varnish “carousel”. The varnish not only assists in

holding the windings in place during peak performance, but also dissipates

heat–another of the starter’s enemies. Moving along, the armatures are now

inserted into the epoxy coated shell. The shells have been previously prepared with

high performance magnets bonded to the interior. Nuts, bolts, gaskets, a spring,

drive gear, brush kit and end cap are added to complete the assembly of the

starter. The high performance magnets are now fully charged. Last, but not least, a

computerized full load performance test is conducted on each and every starter.

Only by passing this ffnal inspection is an starter certiffed as ready for

battle.

Rust, Corrosion or Submersions are

NOT COVERED BY WARRANTY

The best offense

is a great defense

TECH TIPS