Closed Cooling System for Mercruiser (5.0l / 5.7l Alpha & Bravo Gen+) Engine
Reference numbers in this diagram can be found in a light blue row below — scroll down to order.
Each product listed is an OEM or aftermarket equivalent part. [ Example ]

Reference numbers in this diagram can be found in a light blue row below — scroll down to order.
Each product listed is an OEM or aftermarket equivalent part. [ Example ]
| # — 77457 2 — HOSE, (48.00 Inches Bulk) (1 required per assembly) | ||
| # — 861246A98 — GASKET SET (1 required per assembly) | ||
|
27-861246A98 - Engine Overhaul Gasket Set [ More info ] Unavailable |
||
| #1 — 860234A 1 — HEAT EXCHANGER (1 required per assembly) | ||
|
860234A 1 - Heat Exchanger [ More info ] Unavailable |
||
| #NS — 814875 — COVER, Heat Exchanger End (2 required per assembly) | ||
|
814875 - End Cover [ More info ] Unavailable |
||
| #NS — 803644 — GASKET (2 required per assembly) | ||
|
27-803644 - End Cover Gasket [ More info ] Unavailable |
||
| #NS — 814877 — BOLT (2 required per assembly) | ||
|
10-814877 - Bolt [ More info ] Unavailable |
||
| #NS — 814878 — O-RING, Special (2 required per assembly) | ||
|
25-814878 - O-Ring [ More info ] Unavailable |
||
| #NS — 814879 1 — CAP (1 required per assembly) | ||
| #2 — 860326A 1 — BRACKET ASSEMBLY, Heat Exchanger (1 required per assembly) | ||
| #3 — 18431 — PAD (4.25 x 4.375) (2 required per assembly) | ||
|
18431 - Pad [ More info ] |
||
| #4 — 815504388 — CLAMP, Worm Gear (2 required per assembly) | ||
| #5 — 71587A10 — RECOVERY KIT, Coolant (1 required per assembly) — (See Note) | ||
|
71587A10 - Coolant Recovery Kit [ More info ]
|
||
| #6 — 71587A11 — BOTTLE, Plastic (1 required per assembly) | ||
| #7 — 72058 — CAP (1 required per assembly) | ||
| #8 — 861188A 1 — HOUSING ASSEMBLY, Thermostat (1 required per assembly) | ||
| #9 — 807134 1 — SEAL (1 required per assembly) | ||
| #10 — 863874 — SLEEVE, Water (1 required per assembly) | ||
| #11 — 32803 — PLUG, Pipe (.375-18) Brass (1 required per assembly) | ||
| #12 — 99155 1 — THERMOSTAT (1 required per assembly) | ||
| #13 — 807075A 1 — COVER (1 required per assembly) | ||
| #14 — 29198 — SCREW AND LOCKWASHER, (.312-18 x .875) (2 required per assembly) | ||
|
10-29198 - Screw w/ Lw - Priced Individually [ More info ] Unavailable |
||
| #15 — 58640 — SCREW, (.375-16 x 1.25) (2 required per assembly) | ||
|
10-58640 - Screw - Priced Individually [ More info ] Unavailable |
||
|
10-8M0113174 - Screw, .375-16, Priced Individually [ More info ] |
||
| #16 — 818390 — DRAIN COCK (1 required per assembly) | ||
| #17 — 53045 1 — GASKET (2 required per assembly) | ||
| #18 — 42850 69 — HOSE, (44.00 Inches Bulk) (1 required per assembly) — (Cut to 6.00 Inch Length) | ||
|
32-42850 69 - Hose -44 Inch [ More info ] Unavailable |
||
|
32-8M0062634 - Transom to Thermostat Housing Hose -44I [ More info ] |
||
| #19 — 861058 — HOSE, Heat Exchanger To Exhaust Manifold (1 required per assembly) — (Alpha - Starboard) SN# 0L618999 & Below | ||
| #19 — 861057 — HOSE, Heat Exchanger To Exhaust Manifold (1 required per assembly) — (Bravo - Starboard) SN# 0L618999 & Below | ||
| #19 — 860421 — HOSE, Heat Exchanger To Exhaust Manifold (1 required per assembly) — (Alpha/Bravo Starboard) SN# 0L619000 & Up | ||
| #20 — 862125 — HOSE, Heat Exchanger To Exhaust Manifold (1 required per assembly) — (Port) SN# 0L619000 & Up | ||
| #21 — 815504220 — CLAMP, Worm Gear (4 required per assembly) | ||
| #22 — 860485 — HOSE, Thermostat By-Pass (1 required per assembly) — SN# 0L618999 & Below | ||
| #22 — 860331 — HOSE, Thermostat By-Pass (1 required per assembly) — SN# 0L619000 & Up | ||
| #23 — 860419 — HOSE, Thermostat Housing To Heat Exchanger (1 required per assembly) | ||
| #24 — 860332 — HOSE (1 required per assembly) | ||
|
32-860332 - Water Hose [ More info ]
|
||
| #25 — 815504222 — CLAMP, Worm Gear (1.98 DIameter) (6 required per assembly) | ||
|
54-815504222 - Clamp - See Note On Detail Page [ More info ] Unavailable |
||
|
54-8M0188622 - CLAMP [ More info ] Unavailable |
||
| #26 — 861059 — HOSE (1 required per assembly) | ||
| #27 — 815504232 — CLAMP, Worm Gear (2.50 Diameter) (2 required per assembly) | ||
| #28 — 860482 — HOSE, Water Pump To Intake Manifold (1 required per assembly) | ||
|
32-860482 - Molded Hose [ More info ] Unavailable |
||
| #29 — 815504212 — CLAMP, Worm Gear (4 required per assembly) | ||
|
54-815504212 - Clamp [ More info ] Unavailable |
||
| #30 — 860346 — FITTING, Elbow (90 Degree) (.750) (1 required per assembly) | ||
| #31 — 808042 — FITTING, Elbow (90 Degrees) (.50 NPT x .75 Bars) (1 required per assembly) | ||
| #32 — 860089 1 — HOSE, Molded (1 required per assembly) — SN# 0L618999 & Below | ||
| #32 — 808045 — HOSE, Fuel Cooler to Transmission Oil Cooler (1 required per assembly) — SN# 0L619000 & Up | ||
| #33 — 808044 1 — HOSE, Molded (1 required per assembly) | ||
| #34 — 32877 — PLUG, Transom Plate Water Inlet Block Off (1 required per assembly) | ||
| #35 — 863343 79 — HOSE, (96.00 Inches Bulk) (1 required per assembly) — (Cut to 36.00 Inch Length) | ||
|
32-863343 79 - Hose-96 INCH [ More info ] Unavailable |
||
|
32-865672079 - Hose-96 Inch [ More info ] Unavailable |
||
|
32-8M0062666 - Water Hose Bulk -96" [ More info ]
|
||
| #36 — 815504228 — CLAMP, Worm Gear (2 required per assembly) | ||
|
54-8M0232395 - CLAMP HOSE [ More info ] Unavailable |
||
| #37 — 861554T — COOLER, Power Steering (1 required per assembly) | ||
|
861554T - Power Steering Cooler [ More info ] Unavailable |
||
|
861554T01 - Cooler, Power Steering [ More info ] Unavailable |
||
| #38 — 860315A 1 — TUBE, Hose Extender (1 required per assembly) — (Compact Hydralic Steering) (Cut to 10.50 Inch Length) | ||
| #40 — 806608A 1 — PLUG KIT, (.500-13) Royal Blue, Fitting (1 required per assembly) | ||
|
22-806608A 1 - Plug Kit, Priced Individually [ More info ] Unavailable |
||
|
22-806608A02 - Plug Assembly - Priced Individually [ More info ] |
||
|
22-8M0119211 - Drain Plug, Priced Individually, .5 inch x 13 [ More info ] |
||
| #41 — 62706 — O-RING, (.426 x .070) (1 required per assembly) | ||
| #42 — 860418T — BRACKET (1 required per assembly) | ||
| #43 — 860417T — CLAMP (1 required per assembly) | ||
| #44 — 35462 — WASHER, (.2656 x .625 x .0625) Stainless Steel (1 required per assembly) | ||
|
12-35462 - Washer, (.2656 X .625 X .0625) Stainless Steel [ More info ] |
||
| #45 — 826708 8 — NUT, (.250-20) (1 required per assembly) | ||
| #46 — 806616 — CLAMP (1 required per assembly) | ||
| #NS — 807992 3 — COVER, Hose Clamp End (AR required per assembly) | ||
|
19-807992 3 - Cover-.375 - Priced Individually [ More info ] |
||
|
198M0074364 [ More info ] Unavailable |
||
|
198M0074364 - Cover-Clamp - Priced Individually [ More info ] |
||




