Parts for 40, 400, 402 (2 Cyl.) 2-Stroke Carbureted Mercury Outboard Motor Cylinder Block Crankcase & Covers
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Reference numbers in this diagram can be found in a light blue row below — scroll down to order.
| #- | 78028A78 | GASKET SET (1 required per assembly) |
| #- | 61779A87 | POWERHEAD MARINE (1 required per assembly) — Replaces: 61779A81, 61779A84 |
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61779A87 - Powerhead MARINE,NLA [ More info ] Unavailable |
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| #1 | 4732A1 | END CAP ASSEMBLY UPPER [USA-5823917/Australia-8070639/Belgium-9298955/Canada-7169337] & Below (1 required per assembly) |
| #1 | 8277A1 | END CAP [USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338] & Up (1 required per assembly) |
| #2 | 47254 | O-RING UPPER END CAP (1 required per assembly) |
| #3 | 62066T | BEARING UPPER END CAP (1 required per assembly) — Replaces: 62066 |
| #4 | 41953 | SEAL UPPER END CAP (1 required per assembly) |
| #5 | 30225 | SCREW WITH LOCKWASHER (.312-18 X 1.00) UPPER END CAP MOUNTING (4 required per assembly) — Replaces: 69034 |
| #6 | 7940A6 | CYLINDER BLOCK (1 required per assembly) — Replaces: 7940A2 |
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851-7940A 6 - CYLINDER BL,NLA [ More info ] Unavailable |
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| #7 | 64936 | STUD CARBURETOR MOUNTING (1-1/4") (2 required per assembly) — Replaces: 68164 |
| #8 | 68165 | STUD (1-5/8") (2 required per assembly) |
| #9 | 87901 | STUD (4-3/8") (2 required per assembly) |
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16-87901 - Stud, NLA [ More info ] Unavailable |
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| #10 | 68166 | STUD (.312 X 2.125) (2 required per assembly) |
| #11 | 68167 | STUD (.312-18/.312-24 X 2.560) (2 required per assembly) |
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16-68167 - Stud [ More info ] Unavailable |
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| #12 | 66517 | RESTRICTOR CYLINDER BLOCK (BLEED) (1 required per assembly) |
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66517 - Bleed Restrictor - Priced Individually [ More info ] |
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| #13 | 23784 | PIN DOWEL CRANKCASE TO CYLINDER BLOCK (2 required per assembly) |
| #14 | 20323 | PIN DOWEL CYLINDER BLOCK TO MAIN BEARING (1 required per assembly) |
| #15 | 55158 | GASKET SEALING - CYLINDER BLOCK (2 required per assembly) |
| #16 | 328022 | PLUG PIPE (.125-27) BRASS CYLINDER BLOCK [USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537] & Below (1 required per assembly) — Replaces: 32802, 328021 |
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22-32802 2 - Brass Pipe Plug, Priced Individually [ More info ] |
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| #17 | 62064 | BRACKET STARTER MOTOR (1 required per assembly) |
| #18 | 21339 | SCREW (2 required per assembly) |
| #19 | 29250 | NUT (.312-24) STARTER MOTOR BRACKET SCREW (2 required per assembly) |
| #20 | 73657 | SCREW @2 (6 required per assembly) |
| #20 | 63328 | SCREW @3 (2 required per assembly) |
| #20 | 74824 | SCREW @5 (1 required per assembly) |
| #21 | 7267A1 | END CAP ASSY (1 required per assembly) |
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1152-7267A 1 - End Cap Assembly, NLA [ More info ] Unavailable |
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| #22 | 41953 | SEAL LOWER END CAP (2 required per assembly) |
| #23 | 823683 | O-RING (1.989 X .070) LOWER END CAP (1 required per assembly) — Replaces: 64067 |
| #24 | 63365 | SCREW END CAP TO CYLINDER BLOCK (1-1/2") (3 required per assembly) |
| #25 | 64068 | O-RING LOWER END CAP SCREW (3 required per assembly) |
| #26 | 854892 | GASKET CYLINDER BLOCK TO BAFFLE PLATE (1 required per assembly) — Replaces: 85489, 854891 |
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854892 - GASKET NLA [ More info ] Unavailable |
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| #27 | 55190 | PLATE DIVIDER - EXHAUST MANIFOLD (1 required per assembly) |
| #28 | 854882 | GASKET BAFFLE PLATE TO EXHAUST COVER (1 required per assembly) — Replaces: 85488, 854881 |
| #29 | 551572 | COVER EXHAUST MANIFOLD (1 required per assembly) — Replaces: 55157, 55157T |
| #30 | 60411 | SCREW @5 (1 required per assembly) — Replaces: 69092 |
| #30 | 31984 | SCREW (.312-18 X 1.375) (1-3/8") (7 required per assembly) — Replaces: 69099 |
| #31 | 64021 | SCREW ADJUSTING - EXHAUST COVER (1-7/8") (2 required per assembly) |
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10-64021 - Screw, NLA [ More info ] Unavailable |
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| #32 | 64015 | NUT (.250-20) ADJUSTING SCREW (2 required per assembly) |
| #33 | 26852 | CAP NYLON ADJUSTING SCREW (2 required per assembly) |
| #34 | 9110T | COVER CYLINDER BLOCK (1 required per assembly) — Replaces: 6652, 9110 |
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1024-9110T - Cover [ More info ] Unavailable |
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1024-9110 1 - Cover, NLA [ More info ] Unavailable |
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| #35 | 854901 | GASKET CYLINDER BLOCK COVER (1 required per assembly) — Replaces: 85490 |
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854901 - GASKET NLA [ More info ] Unavailable |
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| #36 | 76213 | SCREW @5 (10 required per assembly) |
| #37 | 46933A3 | STRAP ASEMBLY GROUND POWERHEAD TO BOTTOM COWL (2 required per assembly) |
| #38 | 328022 | PLUG PIPE (.125-27) BRASS CYLINDER BLOCK COVER (1 required per assembly) — Replaces: 32802, 328021 |
| #39 | 63970 | COVER TRANSFER PORT (1 required per assembly) |
| #40 | 552791 | GASKET TRANSFER PORT COVER (1 required per assembly) — Replaces: 55279 |
| #41 | 76630 | SCREW (.250-20 X 1.00) TRANSFER PORT COVER MOUNTING (1") (4 required per assembly) — Replaces: 69100 |
| #42 | 54457 | J CLIP COIL HARNESS (1 required per assembly) |
| #43 | 92059 | BRACKET FUEL FILTER AND HARNESS (1 required per assembly) |
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92059 - Bracket, NLA [ More info ] Unavailable |
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| #44 | 76213 | SCREW (.250-20 X 1.120) BRACKET MOUNTING (2 required per assembly) |





