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Parts for MerCruiser Race Engine and Drive 500 Bulldog GM 540 V-8 1990-1996 Intake Manifold & Front Cover

Engine Diagram

Ref. No. Part No. Description Manufacturer List Price Your Price Order
#1 816485 MANIFOLD-Intake (1 required per assembly) (SERIAL # 0F348987 AND DOWN)
MANIFOLD-INTAKE   O - Replaced by -848587A 2  
816485This part has been superseded. MANIFOLD-INTAKE O - Replaced by -848587A 2
(more info)
    UnavailableUnavailable Parts
MANIFOLD ASSY     O - Replaced by -848587T 2  
848587A 2This part has been superseded. MANIFOLD ASSY O - Replaced by -848587T 2
(more info)
    UnavailableUnavailable Parts
MANIFOLD ASSEMBLY 848587T 2  
848587T 2OEM Part 848587T 2 - Manifold Assembly (more info) About Mercury Marine $1,755.52 $1,755.52 Add to shopping cart
Available to order:
Usually ships
within 8 days
#1 848587A 2 MANIFOLD ASSEMBLY-Intake (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
#2 10-34354 SCREW (.375-16 x 1.500)-Hex Head (10 required per assembly) SERIAL # 0F348987 AND DOWN
SCREW (.375-16 x 10-34354 10-34354
10-34354OEM Part 10-34354 - Screw - Priced Individually (more info) About Mercury Marine $1.60 $1.60 Add to shopping cart
10+ in stock. Explain stock levels
#2 10-32132 SCREW (.375-16 x 1.750)-Hex Head (4 required per assembly) SERIAL # 0F348987 AND DOWN
SCREW (.375-16 x 10-32132 10-32132
10-32132OEM Part 10-32132 - Screw (more info) About Mercury Marine $2.00 $2.00 Add to shopping cart
2 in stock. Explain stock levels
#2 10-816480 SCREW (.375-16 x 1.500)-Hex Head With Hole (2 required per assembly) SERIAL # 0F348987 AND DOWN
SCREW             O 10-816480
10-816480 SCREW O
(more info)
    UnavailableUnavailable Parts
#2 10-805389 SCREW (.375-16 x 1.750)-SS Hex Flange Head (4 required per assembly) SERIAL # 0F348987 AND DOWN
SCREW             O - Replaced by 10-807641  
10-805389This part has been superseded. SCREW O - Replaced by 10-807641
(more info)
    UnavailableUnavailable Parts
SCREW (.375-16 x 10-807641 10-807641
10-807641OEM Part 10-807641 - Screw (more info) About Mercury Marine $4.70 $4.70 Add to shopping cart
Available to order:
Usually ships
within 8 days
#2 10-47432 SCREW (.375-16 x 2.00)-Soc Head (4 required per assembly) SERIAL # 0F615762 THRU 0F745405
SCREW             O - Replaced by 10-842787  
10-47432This part has been superseded. SCREW O - Replaced by 10-842787
(more info)
    UnavailableUnavailable Parts
SCREW (.375-16 x 10-842787 10-842787
10-842787OEM Part 10-842787 - Screw (more info) About Mercury Marine $5.54 $5.54 Add to shopping cart
Available to order:
Usually ships
within 8 days
#2 10-822168 SCREW (.375-16 x 1.750)-Soc Head (8 required per assembly) SERIAL # 0F615762 THRU 0F745405
SCREW (.375-16 x 10-822168 10-822168
10-822168OEM Part 10-822168 - Screw (more info) About Mercury Marine $2.99 $2.99 Add to shopping cart
Available to order:
Usually ships
within 8 days
#3 12-45175 WASHER (AR required per assembly)
WASHER @2         O - Replaced by 12-856774  
12-45175This part has been superseded. WASHER @2 O - Replaced by 12-856774
(more info)
    UnavailableUnavailable Parts
WASHER (.406 x .7 12-856774  
12-856774OEM Part 12-856774 - Washer (more info) About Mercury Marine $1.50 $1.50 Add to shopping cart
1 in stock. Explain stock levels
#4 54-64628 1 LIFTING EYE (2 required per assembly)
LIFTING EYE       O - Replaced by 54-64628T 1  
54-64628 1This part has been superseded. LIFTING EYE O - Replaced by 54-64628T 1
(more info)
    UnavailableUnavailable Parts
LIFTING EYE       O - Replaced by 54-64628  
54-64628T 1This part has been superseded. LIFTING EYE O - Replaced by 54-64628
(more info)
    UnavailableUnavailable Parts
LIFTING EYE 54-64628  
54-64628OEM Part 54-64628 - Lifting Eye (more info) About Mercury Marine $50.58 $50.58 Add to shopping cart
Available to order:
Usually ships
within 8 days
#5 27-98086A 1 GASKET SET-Intake Manifold (1 required per assembly) (SERIAL # 0F348987 AND DOWN)
GASKET SET        O NLA 27-98086A 1
27-98086A 1 GASKET SET O NLA
(more info)
    UnavailableUnavailable Parts
#5 27-818188 GASKET-Intake Manifold (2 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
GASKET            * - Replaced by 27-818188  1  
27-818188This part has been superseded. GASKET * - Replaced by 27-818188 1
(more info)
    UnavailableUnavailable Parts
GASKET Note: must be ordered in multiples of 2 27-818188  1 27-818188 1
27-818188 1OEM Part 27-818188 1 - Gasket - Priced Individually (more info) About Mercury Marine $63.98 $63.98 Add to shopping cart
2 in stock. Explain stock levels
Intake Gasket 18-1231
18-1231OEM Match 18-1231 - Gasket Set, 27-818188 1, 385 (more info)
Replaces OEM #3854095
About Sierra Marine $94.49 $76.13 Add to shopping cart
2 in stock. Explain stock levels
#6 22-32804 PLUG (.500-14 x .810)-Brass-Intake Manifold (2 required per assembly)
PLUG (.500-14) 22-32804  
22-32804OEM Part 22-32804 - Plug (more info) About Mercury Marine $8.10 $8.10 Add to shopping cart
10+ in stock. Explain stock levels
#7 22-61162 PLUG (.500) (2 required per assembly)
PLUG              O - Replaced by 22-845174  
22-61162This part has been superseded. PLUG O - Replaced by 22-845174
(more info)
    UnavailableUnavailable Parts
PLUG (.500-14 x . 22-845174  
22-845174OEM Part 22-845174 - Plug (more info) About Mercury Marine $5.80 $5.80 Add to shopping cart
Available to order:
Usually ships
within 8 days
#8 811573 PUMP ASSEMBLY-Water (1 required per assembly)
PUMP ASSY-WATER   O - Replaced by -850454  1 811573
811573This part has been superseded. PUMP ASSY-WATER O - Replaced by -850454 1
(more info)
    UnavailableUnavailable Parts
468M0113735 850454  1 850454  1
850454 1OEM Part 850454 1 - Water Circulating Pump (more info) About Mercury Marine $229.25 $229.25 Add to shopping cart
Available to order:
Usually ships
within 8 days
PUMP ASY-WATER-RM     850454R03 850454R03
850454R03OEM Part 850454R03 - Water Pump Assembly - Remanufactured (more info) About Mercury Marine $208.75 $208.75 Add to shopping cart
1 in stock. Explain stock levels
Water Pump 18-3577-1
18-3577-1OEM Match 18-3577-1 - Circulating Water Pump, Big Block GM Engines (more info)
Replaces OEM #3855991
About Sierra Marine $199.99 $149.74 Add to shopping cart
Available to order:
Usually ships
within 8 days
#9 27-49110 GASKET-Water Pump (2 required per assembly)
GASKET Circulatin 27-49110 27-49110
27-49110OEM Part 27-49110 - Gasket (more info) About Mercury Marine $2.70 $2.70 Add to shopping cart
8 in stock. Explain stock levels
Gasket (2/pkg) 18-0903
18-0903OEM Match 18-0903 - Gasket, 27-49110 (more info)
Replaces OEM #3853361
About Sierra Marine $2.99 $1.76 Add to shopping cart
Available to order:
Usually ships
within 8 days
#11 13-35048 LOCKWASHER (.375) (4 required per assembly)
LOCKWASHER (.375) 13-35048 13-35048
13-35048OEM Part 13-35048 - LockWasher - Priced Individually (more info) About Mercury Marine $0.90 $0.90 Add to shopping cart
10+ in stock. Explain stock levels
#12 52349 1 PULLEY-Water Pump (.375 Groove) (BLUE) (1 required per assembly)
PULLEY (BLUE)     O NLA 52349  1
52349 1 PULLEY (BLUE) O NLA
(more info)
    UnavailableUnavailable Parts
#12 13728 1 PULLEY-Water Pump (.500 Groove) (CHROME) (1 required per assembly)
PULLEY 13728  1 13728  1
13728 1OEM Part 13728 1 - Pulley (more info) About Mercury Marine $125.00 $125.00 Add to shopping cart
3 in stock. Explain stock levels
#13 10-47277 SCREW (.312-24 x .750) (4 required per assembly)
SCREW (.312-24 x 10-47277 10-47277
10-47277OEM Part 10-47277 - Screw - Priced Individually (more info) About Mercury Marine $0.80 $0.80 Add to shopping cart
10+ in stock. Explain stock levels
#14 13-39107 LOCKWASHER (.312) (4 required per assembly)
LOCKWASHER (.312- 13-39107  
13-39107OEM Part 13-39107 - LockWasher - Priced Individually (more info) About Mercury Marine $1.00 $1.00 Add to shopping cart
10+ in stock. Explain stock levels
#15 57-816034 V BELT (.375 Wide) (1 required per assembly)
57816034Q 57-816034 57-816034
57-816034OEM Part 57-816034 - V-Belt (more info) About Mercury Marine $36.00 $36.00 Add to shopping cart
3 in stock. Explain stock levels
V BELT, 48.125 LG 57-816034Q 57-816034Q
57-816034QOEM Part 57-816034Q - V-Belt, 48.125 Lg (more info) About Mercury Marine $39.48 $39.48 Add to shopping cart
Available to order:
Usually ships
within 8 days
#15 57-14458 V BELT (.500 Wide) (1 required per assembly)
V BELT            O - Replaced by 57-14458Q 57-14458
57-14458This part has been superseded. V BELT O - Replaced by 57-14458Q
(more info)
    UnavailableUnavailable Parts
V BELT 57-14458Q 57-14458Q
57-14458QOEM Part 57-14458Q - V-Belt (more info) About Mercury Marine $51.16 $51.16 Add to shopping cart
Available to order:
Usually ships
within 8 days
#16 27-54529 GASKET-Cover (1 required per assembly)
GASKET Timing Cov 27-54529 27-54529
27-54529OEM Part 27-54529 - Gasket (more info) About Mercury Marine $10.40 $10.40 Add to shopping cart
10+ in stock. Explain stock levels
Timing Cover Gasket 18-0980
18-0980 18-0980 - Gasket, 27-54529 - Special Order - No Returns (more info)       Special Order Please Call
#17 66215 COVER ASSEMBLY (1 required per assembly)
COVER ASSY          NLA 66215
66215 COVER ASSY NLA
(more info)
    UnavailableUnavailable Parts
#18 26-821947 1 SEAL-Oil (1 required per assembly)
SEAL 26-821947  1 26-821947  1
26-821947 1OEM Part 26-821947 1 - Seal (more info) About Mercury Marine $32.30 $27.66 Add to shopping cart
Available to order:
Usually ships
within 8 days
#19 10-28635 SCREW (.250-20 x .625) (10 required per assembly)
SCREW (.250-20 x 10-28635 10-28635
10-28635OEM Part 10-28635 - Screw - Priced Individually (more info) About Mercury Marine $1.40 $1.40 Add to shopping cart
10+ in stock. Explain stock levels
#20 13-26992 LOCKWASHER (.250-20) (10 required per assembly)
LOCKWASHER (.250) 13-26992  
13-26992OEM Part 13-26992 - LockWasher - Priced Individually (more info) About Mercury Marine $0.80 $0.80 Add to shopping cart
10+ in stock. Explain stock levels
#21 72605 1 DAMPER (1 required per assembly) (EXTERNAL BALANCED) (SEE NOTE #1)
DAMPER            O - Replaced by -72605T 1  
72605 1This part has been superseded. DAMPER O - Replaced by -72605T 1
(more info)
    UnavailableUnavailable Parts
DAMPER            O NLA  
72605T 1 DAMPER O NLA
(more info)
    UnavailableUnavailable Parts
#21 49783 1 DAMPER (1 required per assembly) (INTERNAL BALANCED) (SEE NOTE #1)
DAMPER            O NLA 49783  1
49783 1 DAMPER O NLA
(more info)
    UnavailableUnavailable Parts
#22 52181 1 PULLEY (.375 Groove) (BLUE) (1 required per assembly)
PULLEY            O NLA 52181  1
52181 1 PULLEY O NLA
(more info)
    UnavailableUnavailable Parts
#22 41450 PULLEY (.500 Groove) (BLACK) (1 required per assembly)
PULLEY 41450 41450
41450OEM Part 41450 - Pulley (more info) About Mercury Marine $180.00 $180.00 Add to shopping cart
1 in stock. Explain stock levels
#23 814441 BOLT KIT-Damper (1 required per assembly)
BOLT KIT          O NLA 814441
814441 BOLT KIT O NLA
(more info)
    UnavailableUnavailable Parts
#24 10-86518 SCREW (.375-16 x 1.00) (3 required per assembly)
SCREW (.375-16 x 10-86518  
10-86518OEM Part 10-86518 - Screw (more info) About Mercury Marine $6.13 $6.13 Add to shopping cart
Available to order:
Usually ships
within 8 days
#26 12-20553 WASHER (3 required per assembly)
WASHER (.406 x .7 12-20553  
12-20553OEM Part 12-20553 - Washer - Priced Individually (more info) About Mercury Marine $1.10 $1.10 Add to shopping cart
Available to order:
Usually ships
within 8 days
#27 77244 1 PULLEY-Power Steering (BLUE) (1 required per assembly)
PULLEY-(BLUE)     O - Replaced by -845524A 1  
77244 1This part has been superseded. PULLEY-(BLUE) O - Replaced by -845524A 1
(more info)
    UnavailableUnavailable Parts
PULLEY KIT (BLUE) 845524A 1 845524A 1
845524A 1OEM Part 845524A 1 - Pulley Kit (Blue) (more info) About Mercury Marine $333.30 $333.30 Add to shopping cart
Available to order:
Usually ships
within 8 days
#27 77244A 1 PULLEY-Power Steering (BLACK) (1 required per assembly)
845524A1 77244A 1  
77244A 1OEM Part 77244A 1 - Pulley - (Black) (more info) About Mercury Marine $96.80 $96.80 Add to shopping cart
6 in stock. Explain stock levels
#28 59966 POINTER-Timing (1 required per assembly)
POINTER 59966 59966
59966OEM Part 59966 - Pointer (more info) About Mercury Marine $35.67 $35.67 Add to shopping cart
Available to order:
Usually ships
within 8 days
#29 816073 SHIELD-Heat (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
SHIELD            O - Replaced by -845756  
816073This part has been superseded. SHIELD O - Replaced by -845756
(more info)
    UnavailableUnavailable Parts
845756T 845756  
845756OEM Part 845756 - Shield (more info) About Mercury Marine $52.24 $52.24 Add to shopping cart
4 in stock. Explain stock levels
SHEILD Oil Intake 845756T  
845756TOEM Part 845756T - Shield (more info) About Mercury Marine $88.25 $88.25 Add to shopping cart
Available to order:
Usually ships
within 8 days
#30 22-32820 CONNECTOR (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
CONNECTOR         O - Replaced by 22-34982  
22-32820This part has been superseded. CONNECTOR O - Replaced by 22-34982
(more info)
    UnavailableUnavailable Parts
CONNECTOR 22-34982  
22-34982OEM Part 22-34982 - Connector (more info) About Mercury Marine $8.00 $8.00 Add to shopping cart
1 in stock. Explain stock levels
#31 32-823229A 4 HOSE ASSEMBLY (6.750 In.) (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
HOSE ASSEMBLY 32-823229A 4  
32-823229A 4OEM Part 32-823229A 4 - Hose Assembly (more info) About Mercury Marine $94.98 $94.98 Add to shopping cart
Available to order:
Usually ships
within 8 days
#32 54-815504104 CLAMP (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
CLAMP Worm Gear 54-815504104 54-815504104
54-815504104OEM Part 54-815504104 - Clamp (more info) About Mercury Marine $4.70 $4.70 Add to shopping cart
Available to order:
Usually ships
within 8 days
#33 848578 VALVE ASSEMBLY-PCV (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
VALVE ASSY-VENT   O - Replaced by -8M0099429 848578
848578This part has been superseded. VALVE ASSY-VENT O - Replaced by -8M0099429
(more info)
    UnavailableUnavailable Parts
VALVE ASSY-VENT   O  
8M0099429 VALVE ASSY-VENT O
(more info)
    UnavailableUnavailable Parts
#34 25-811553 GROMMET (1 required per assembly) (SERIAL # 0F615762 THRU 0F745405)
GROMMET 25-811553  
25-811553OEM Part 25-811553 - Grommet (more info) About Mercury Marine $25.42 $25.42 Add to shopping cart
Available to order:
Usually ships
within 8 days
#- 27-99386A96 GASKET SET-Engine Overhaul (- required per assembly)
GASKET SET 27-99386A96 27-99386A96
27-99386A96OEM Part 27-99386A96 - Gasket Set (more info) About Mercury Marine $1,219.18 $1,219.18 Add to shopping cart
2 in stock. Explain stock levels