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Thanks. That's why he's gonna pull the flywheel, so he can check the "stuff" underneath."Electrical stuff" terminology is good....... "Stuff that makes stuff work" is not!
Find the black/yellow wire at the powerpack that leads to the ignition switch... disconnect it from the powerpack. If this cures the spark problem, there's a possible "conductance" type short in that wire leading to the switch.
Check all of those round barrel like rubber electrical connectors for broken frayed wires that just appear to be connected to their related pins/sockets. Also check that all pins/sockets are where they belong and NOT pushed back somewhat so that they don't have a firm connection.
Check the stator under the flywheel to see if it might be encountering a meltdown and dripping a sticky looking substance down on the powerhead area. A melt down prevents the stator from energizing the powerpack capacitor, resulting in erratic, weak, and eventually no ignition/spark.
Have him check the ground wire connections to the 2 coils and the CDI pack. And by "check" I mean: Are the ground bolts tight? Is the paint removed from where the ground lugs are connected?
Hot/cold = expansion/contraction - could effect a ground connection. These are easy things to check.
CMOS