Sound like you are on the right track....see...its the dumb things.....I bet you'll be fine now!!![]()
Sure hope so!! Thanks for helping point me in the right direction. I am going to sand down the grounding surface and re-install everything again. In the manual it actually says: "Carefully inspect the stator mounting surface and retainer screw holes for signs of varnish or corrosion. For proper operation, the stator MUST have a clean metal to metal contact with the powerhead and retaining screws." In my case, it was paint!!!!! Makes sense that the issue is coming from the power coil though. Since it is AC current I can see how it is making that SCR switch fluctuate and activate without the 12v DC wire connected. It also makes me feel much better that your friend had the same symptoms and had stator failure as well.
If that STILL doesn't do it, I will send the flywheel, timerbase, stator and powerpack to CDI and have them bench test them all.

