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Cannot get BF75 7.5hp to spark

UpwardFl0w

New member
Hi all,

I'm having a hell of a time with this engine. I've got a Honda BF75 7.5hp inboard on a Volvo sail drive leg in my little yacht. It was running fine, but then one day it wouldn't start (despite having run the previous day) and this is where the problems began.

So far I have:

- Replaced the points and condenser and ensured that they are working correctly and are ground standard with opening at TDC breaking the connection.
- Bought a second engine, confirmed the ignition system works, removed the primary coil, ignition coil, and flywheel and fitted them to this engine
- Replaced the spark plugs
- Checked all resistance values of coils
- Removed all wiring except primary coil -> ignition coil -> points

When everything is disconnected, the primary coil generates around 50v AC. As soon as it's connected to the ignition coil and the coil is bolted to the engine, I only measure 0. I've even had a marine engineer out to the boat, and he's as stumped as I am.

I think I must be missing something here. As far as I'm aware, the primary coil generates power and sends it to the ignition coil (which has a single post). This post is connected to the points set, which is closed most of the time. When the points open, it removes the ground on the coil, enables it to energise, and fires the plugs. All of the components individually meet the specifications as defined in the manual. The wiring diagram matches what we have. What am I missing here?

I'm completely tearing my hair out and I'm at the point of hauling the boat out, removing the power head, and swapping it for a complete CDI powerhead from another outboard. I genuinely do not know what on earth I should do next. Any assistance would be very, very gratefully appreciated!
 
Man! I don't know....sounds frustrating for sure!

I'm wondering though...

You're measuring the.OPEN CIRCUIT voltage that the exciter coil is producing but, when applied to the LOAD (coil, condenser and points) no voltage.

That indicates, to me anyway, that the exciter coil is being DIRECTLY GROUNDED in some way instead of going across the resistance of the LOAD.

I mean, when we want to kill the ignition on one of these, we directly short the power wire from the exciter coil to ground via the kill switch.

Thus, it would seem, that voltage is "bypassing" the coil windings in some way and going directly to ground.

That would usually be because the primary windings are either shorted to the coil case/housing or to the secondary windings internally.

You should have infinite resistance between the primary post and both the housing and the spark plug wires as well as infinite resistance between the housing and the plug wires.

I don't know if that's a great way of stating it...I'm no Electrical Engineer...but, it's all I've got.
 
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