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2006 225 VTEC, fuel pouring out of hose on aft end

Vinalhaven

New member
Large quantity of fuel pouring out if I run engine, or squeeze primer bulb. Running from VST overflow hose? New boat for me, never run it, serial # on Honda is BAGJ 1400683. 198 hours, ran well when sea trailed last fall when purchased. Winterized by a boatyard with ethanol free aviation gas.
Ordered Helm/Honda shop manual, I'm on an offshore Maine island with no Honda dealer nearby, what's my next move?
Anybody had this problem? I'm a Yamaha guy prior to this, no Honda experience.
Thank you....
 
I'm no expert but theres a drain screw just to the left of where the vst drain hose (about 10"long and folded in half) connects. Try tightening this. They may have drained the vst when winterizing and forgotten to do the screw back up.
 
Yep - somebody left the drain screw loose or it's missing. It's right next to where the clear plastic hose connects to the VST. You will need a 10" flat blade screwdriver to get to it unless you want to remove the upper cowling.
 
Chawk man and Metal Chicken,
thanks for responding, screw on VST drain line is nice and tight.
fuel is pouring out of grey fuel line that bottoms out in nipple cast into pan, it is just to the right of where the VST drain line is clipped up, fuel pours right through it when I squeeze primer bulb, it's not just a trickle.
tracked it (hose)back up the motor, looks like it's pretty well buried behind the right side fuel rail.
any ideas?
 
Not sure where you are talking about. Go to www.boats.net and pull up the parts diagram for "Piping" or "Vapor Separator Assembly" and use the part number to tell us where the fuel is coming from.
 
These engines should never leak fuel, so I strongly suspect that you have a fuel hose disconnected somewhere in there.
 
Chawk man
Thank you again.
Vent hose for the VST? Float stuck? Waiting for factory service manual to arrive on Monday.
Have photo of hose fuel is running through but a newbie here, have to figure out how to post it.
 
Even if the float valve is stuck upon, it shouldn't leak fuel.

Look at item # 4 in the following link. Both of those nipples are supposed to have clamped hoses on them.
http://www.boats.net/parts/search/H...06/BF225A6 XA/VAPOR SEPARATOR ASSY/parts.html

The horizontal nipple is where the low pressure fuel pump connects. The vertical nipple is for the pre-filter to the high pressure fuel pump. See items 7 & 8 at:
http://www.boats.net/parts/search/Honda/Outboard Engine/2006/BF225A6 XA/PIPING/parts.html

It sounds like one of those hoses has come loose.
 
Chawk man,
Thanks again.
Here's the follow up, drained my VST, fuel was perfect, refilled w primer bulb, she stopped leaking out the vent hose.
I 'm grateful but don't understand how that fixed my problem, guessing float/ needle got unstuck.
Ran boat, this afforded me oppertunity to discover cooling leak, return water line from VST had popped off nipple on block, clamp was sitting couple of inches back on hose.
Got acquainted with my new to me Honda in a hurry, she runs beautifully, Love how quiet it is.
And very glad I got the Helm/Honda manual, a must have.
 
Over the years monitoring this forum I have compiled a list of issues with the Honda BF 200/225's. You may find this helpful for items to keep an eye on. The link is at the end of this post. These are exceptionally good engines, but need to be maintained IAW the maintenance schedule, plus other items.

Some additions and changes to the published maintenance schedule off the top of my head...
Make sure you have an external in-line fuel/water separator installed, (e.g. Racor 10 Micron) and drain it about every 50 hours or so. More often if you are using ethanol-laced fuel. Replace the element every season. This pre-filter will do a good job of keeping your fuel system clean and trouble free.

There are six different fuel filters and screens in the fuel feed system. Only two, the HP and LP fuel filters, are discussed in the maintenance schedule. If you start experiencing performance problems, more often than not, the HP fuel filter is the culprit. If that is not the issue, then see posts on this forum to find the other screens and filters. I've posted them several times.

Every time you pull the 100 hour maintenance, or at the end of each season...
* Change the oil AND the oil filter - contrary to the 200 hours Honda recommends on the filter change.
* Pull the spark plugs and inspect for proper firing. They should have a milk chocolate coating. When reinstalling plugs, lightly coat threads with high temp grease.
* Change the HP fuel filter at the end of every season, no matter how few hours you have on the engine.
* Drain the VST
* Check that big anode on the bottom of the transom bracket mount. Make sure the mating surfaces are clean, make good contact, and the ground cable is present and connected. If the anode is heavily pitted, grind the surface so it has good exposure to the water, or replace it if it has lost 30% - 40% of its weight.
* Pull the prop and check for fishing line or debris under the hub. Re-grease the splines liberally.

The more you run these engines, the better they run.

If you plan to do your own maintenance, then invest in the Official Helm Shop Manual. It will save you a lot of money in the long run. Chapter 3 provides very detailed maintenance procedures. It's about $116 on eBay or Amazon. Make sure you get the one for your engine year/model, since there have been newer one's published. Don't waste your money on the cheaper after-market manuals - too many errors and omissions.


View attachment Honda Gripe List.pdf
 
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