Haffiman...thanks to all your help, the changes worked. I picked up the 89 regulator on Friday, ran to the cottage with it, ripped off all the 82 stuff, pulled the flywheel, swapped in the new reg. Had to do some headscratching to figure out the correct wiring, since things were so mixed up, but simply followed the colour codes on the terminal cover. The previous "mechanic" had used the terminal block for the electric choke (purple/white wire), but I figured that wasn't right, and wired that directly to the choke. That left a space for the two purple wires to connect. And, success. It was charging at 12.7, and climbing. The battery was at 11.8 when I started. So, took it out for a 20 mile run, just at dusk, lake like a mirror. Beautiful, pushing 45 mph on the 16' Sidewinder.
Pull up near my dock, slow it down, and the motor blew. BAD, SERIOUS, crunching noise from within. Paddle to the dock, try it again, still the same noises. Pulled the plugs, bottom right one wet. Swapped plugs, started it again for 30 seconds, pulled the plug again, wet again. My best guess, since it didn't sieze up solid, is that I've got a bad rod bearing, or the rod cap is broken. I didn't check to see if the piston was moving.
If I up the revs at the dock, it smooths out, and sounds not too bad. That's why I'm guessing a rod cap or bearing, since, in theory anyways, with a motor running at hi revs, the rod caps aren't under pressure, as all the pressure is on the rod, either getting pushed down by the combustion stroke, or pushed up by the crank. Whatever it is, it's serious, and is binding enough that it will stop the engine at low idle.
So, to rebuild, or replace. That is my next problem. Wait, the 72 50 Evinrude is...still not getting water out of it. Damn, too many problems.
Bill