Thanks for the information. Additional info. This outdrive is the same one I am having problems with sticking in forward gear after a long run under load. Now I'm thinking it may be an overheating issue. Also the case is filled with motor oil now. It may have been gear oil prior to that so sheared pins is a possibility.
It is possible.
First I'll bring the engine up to temperature again with the drive engaged. If I followed you correctly the transmission area and the bullet area should both be about the same temp.
Only while out of the water and on the garden hose. Once in the water, the lower will be cooler.
Also along the same lines if I cool the lower unit with water the transmission area should also cool down some.
No need to while out of the water..... there's no load on the drive.
Can I remove the top cap from the tranny and see oil circulating or would that be a total mess?
It will cost you a new special top cover gasket....... and all three gears are turning anyway, and oil will be splashing around.
After or before doing any of that is there any other way to test the posibility of the broken pins on the oil pump?
None that are scientifically proven.
If you could find a way to spin the prop shaft while in neutral (engine off), you may be able to see oil movement via the transmissioni fill port.
When you spin the prop shaft, the slinger pump should be rotating and pumping.
Nothing above that, but the vertical shaft and sliding sleeve, will be turning.
Then finally where would I find a guide on replacing the lower seals. I think I'm inclined enough to give it a try if needed.
See your Volvo Penta OEM work shop manual... not Seloc.... not Clymers.