I finally took my new-to-me boat out today. I have an 84 volvo AQ125 with penta 270. While running around at 2000 rpm(max rpm it will reach at the moment) I felt the top of the outdrive. Upper gear housing cover I guess is what it is. It seemed really hot. Couldn't touch it for longer then a second or two. Is this normal? Also I have searched everywhere, including the seloc manual I have, for the oil change steps for my penta 270. What kind of oil, how much and how to refill the drive. Any suggestions will help. Thanks in advance.
Thank you for the quick reply. No I didn't think to check the manifold. I did drain the oil tonight soon as I got home. No iron filings thank god. Smelled like gear oil though.
This drive, or any AQ series single prop drive, uses a slinger pump in the lower unit. This is nothing more than a die cast aluminum impeller pump..... centrifugal, BTW.
If/when gear oil is used (instead of the corrrect Engine Oil), the slinger pump drive pins can become sheared off (gear oil viscosity is too great for the slinger pump).
When we loose slinger pump action, we no longer have the cooler oil from the lower unit being pumped up to "Cool" the transmission.
Since you've had gear oil in the drive, don't be surprised if you lost the slinger pump drive pins.
I can't tell you exactly how many I've replaced over the years, but I've replaced enough to warrent this warning for you.
If not corrected, you may damage your transmission!
You'll want to remove the prop shaft bearing carrier.
(my tool works for either the s/p or Duo Prop carrier..... Duo Prop being shown)
With the carrier removed, look at the slinger pump impeller connection to the "driven" gear.
If you can spin the aluminum impeller separately from the driven gear, your pins are gone, and you have ZERO oil being pumped to the transmission.
This would explain the excessive heat!
While repairing this, it's is a great oportunity to re-seal the lower unit.
Side notes:
Your WOT RPM of 2,000 is dangersouly low!
If you install the Pertronix kit in your 28 year old ignition distributor, at least have it checked by a shop who owns a distributor machine.
Re-bush the housing....... and/or re-calibrate the curve and limit as required.
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