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Stumped, 502 making noise

o2bboatn

Member
We are hearing a grinding noise, between 1000rpm and 1800 rpm, seems to be coming from behind the crank/cam gear cover. No noise before or after this rpm span, all else sounds fine. This is a 1989 502ci Crusader, right hand rotation, with 580 hours. We have had several engine/marine engine speialists in to listen, all perplexed. This is a very reparable service yard, old school! The only problem is that they don"t have a lot of experience with 502 R/H Crusaders or their (noises).


A little history, this spring started her up, big vibration, STOPPED IMMEDIATELY! Called for help, ...#8 cyclinder had water from riser over the winter, bent pushrods. Pulled head, bench check, new values, new exhaust manifolds, risers, both sides, back together! Restarted, run up, at dock all is well. During that run up, heard the grinding noise. Stethoscope indicated at front gear cover area. Pulled cover and all looks great. Compression check all 8 good, consistent within specs. Engine starts, ideals & runs fine at the dock.


The yard feels that maybe it might of been there before; but the only time I was down there was at ideal at the dock, and at 3200 rpm at cruise to check temps, shafts, leaks...etc. I have never heard it before. ?????????????????????
 
Last edited:
Check out this post from Trojan forum. 454 but might be same issue based on your post.


http://www.trojanboats.net/wforum/viewtopic.php?f=1&t=7457




Re: reverse rotation timing sprockets / gears
by 1995 390 express » Mon May 27, 2013 8:38 am


engine is all set- in the boat and running great. it turns out that when i installed the crank we had the gear on so we could drop it in on the correct timing as the engine was still all together. when setting it in we had to be careful not to damage it while lining up the mains and the 8 rods. while meshing the gears together at the same time 3 of the teeth got the slightest damage that you could barely see with the ***** eye. a couple of strokes of a file and the nasty noise is gone. live and learn lol. thanks again for all the advice


1995 390 express
2013 Forum Supporter



Posts: 91
Joined: Tue Jul 26, 2011 12:03 pm
Location: Hampton NH
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When you pulled the cover, did you remove the gears to give them a thorough going over?

how did thrust plate look? camshaft end play checked?

There's really nothing magic about the gears...most will have "minor gear whine" that will be "different" to those accustomed to chains.
 
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