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stale fuel

wilem

New member
my dad has a 135HP off shore 1998 Mercury optimax engine on his sea pro fishing boat. There was zero fuel pressure and no pump run at key on. he checked with several people around columbia SC area and every one told him 1500.00-4000.00$ to repair it. said it would need injectors, rails, high pressure pump, low pressure pump, and injectors and block pump. before they even looked at it?????


I asked him to bring me the boat before taking it to the stealership and so he did. he had been working on it for a few weeks off and on. I attempted to straight wire the pumps to isolate them as the culprit. when they failed to run I disassembled the VST and found the stale fuel had seized the pumps. i removed one injector and tested it. It was fine but the fuel was very stale. I drained the tank of its 55 gallons of fuel. It did not exhibit the stale odor and i have been using the fuel in two vehicles for a few weeks. I have had fuel with some moisture in the ethanol that created hard starting but this fuel shows no signs of decreased octane rating. The fuel was stabilized with some marine type stabilizer, it was 2 years old. I moved on to the pumps. I filled the pumps with GM top engine cleaner and toggled the polarity back and forth a few times and the pump spun up like a mad bee.  I submerged the pump in a cup of fuel and flushed the cleaner out of it. this worked for both pumps. I cleaned the needle and seat of the VST float bowl and reassembled . after reassembling them the boat started right up. we took it to the lake and it ran great with the exception of no water stream from the tell tale stream. installed a water pump kit and now have 10 psi water pressure at idle. i am sharing this info because i didn't find anyone that had cleaned the pumps good bad or indifferent. I have been told that yopu can cross refference the fuel pump number cast on the pump and get a MUCH cheaper replacement from the auto parts store. It is after all just a walbro pump.<br><br><div><br></div><div><br></div><br><div>
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Hey guys,
thanks for the compliments. i just wanted to share the info with others because it wasn't out there for me to find. I typed a much more detailed piece but it was lost and the auto save feature only saved the first paragraph.

These boat parts are more than airplane parts.. it is just insane to waste that much money when SOMETIMES a little cleaning will do the trick. I know not every stale, fuel seized pump is gonna be saved but some will. 4000$ for 100$ worth of parts is ridiculous. I have built cars and their engines, transmissions, and rear axles, planes and their engines, boats and their engines. and sharing the know how is they way it should be. i am actually in the process of looking for a fast tunnel type boat to play with. Im thinking 225 johnson or 200 merc.. i prefer carbs but ill take an FI motor. I would also like a stratos 180 VT rocket or maybe a 21 foot check mate.. i have until spring so i am in no hurry. see yall around ;-)

I should probably mention i currently have a 1988 Master Craft Ski boat with a 351 (windsor IIRC). it is for sale but ittle likely be the spring before it goes.

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