Logo

SN 0C##### Merc 9.9 2 Stroke ????

NETim

New member
Today was a relatively warm day today (about 50* in the garage anyway). So I thought I'd get to my still new to me 9.9. (I've had it about 1.5 years now.)

Anyway, I noticed today that the control arm on the throttle linkage wasn't traveling all the way to the stop. It was stopping about an inch short. I could push it all the way to the stop but it felt gooey and a little stiff. It would try to travel on its' own as if a spring were acting on it but again, it wouldn't fully travel to the mechanical stop. I pulled the retaining bolt and bushing out of the throttle cam/control arm assembly and cleaned and greased it. Maybe a slight improvement. I then started twisting the timing link to exercise it. I would've liked to have pulled one end or the other to separate it from the timing but I was afraid I was going to break it. Anyway, exercising the timing link seemed to improve travel enough that the control arm was stopping just shy of the mechanical stop. (1/8 to 1/4")

Maybe everything warmed up enough after playing with it to allow the arm to travel further? There are two springs involved in the control arm/throttle cam assembly. Their function seems to be more to retract the control arm though but I'm not sure.

Replace the springs? (If I ever figure out how to separate the links w/o breaking them?)

The other issue I noticed today was the primer plunger on the carb was sticking down for several seconds after I played with the "choke" knob. I exercised that as well multiple times and got it to where it was operating much better. Activating it with my finger, the plunger would pop back up immediately. With the knob, it would delay a short bit. No gas in the carb while I was doing this. I'm not sure if that makes a difference or not.

I don't know if the carb has ever been rebuilt. It doesn't appear to have been anyway. Time to at least replace the plunger? The motor ran good for me last summer. At least I think it did. :)

Maybe wait for a nice warm day and test everything again?

Thanks?
 
You should probably get a Factory Service Manual if you don't have one already.
It shows very clearly how things go back together.

You might try a shot of WD-40 on the primer button.
 
You should probably get a Factory Service Manual if you don't have one already.
It shows very clearly how things go back together.

You might try a shot of WD-40 on the primer button.

Yeah, I've been working off my Merc shop manual. I just wanted to get an idea of what those two springs, "inner" 'and "outer" actually do in the scheme of things. I know the throttle cam will mechanically bring the control arm forward at least part of the way but after that, it appears the control arm is on its' own. So maybe those springs are supposed to provide the impetus?

I'll hit the primer with some good ol' WD.

Thanks!
 
Yeah, I've been working off my Merc shop manual. I just wanted to get an idea of what those two springs, "inner" 'and "outer" actually do in the scheme of things. I know the throttle cam will mechanically bring the control arm forward at least part of the way but after that, it appears the control arm is on its' own. So maybe those springs are supposed to provide the impetus?

I'll hit the primer with some good ol' WD.

Thanks!

Follow up feedback:

I finally got the parts the other day. Today I replaced both the inner and outer springs. It seemed to make it slightly better. The control arm gets slightly closer to full travel but still stops slightly short (maybe 1/8th"?). I cleaned up the involved components to ensure old grease and/or crud wasn't the issue but again, not quite there.

Anyway, i got a what i think is a good deal on a '22 15HP EFI Merc, so the 9.9 will be going up for sale once I verify start and run operation of the 9.9. (Now that somewhat decent weather is here.)
 
Back
Top