"ceeclipz1...
I whacked a r
"ceeclipz1...
I whacked a rock with my old 115hp outboard a few years ago, and bust quite a chunk of the skeg off. Probably 2/3 of it was missing. The boat still seemed to perform properly, ie. steering, plaining, whatever. But I wanted it fixed just because... I had a neighbor up the street that had a similar outboard and I traced his skeg on to a piece of cardboard. I took the whole boat on trailer, and the cardboard down to a local metal fabricating shop, and the guy tig welded a piece of aluminum back on for me. Welding, grinding, welding, grinding until the thing looked perfect. I waited there while he did it, and it only took about 20 mins. They charged me $40. I replaced the propshaft seals myself just incase they got too hot during welding. I left the oil in during welding to try and disperse the heat.
It worked for me.
Wrench"