The VP manual states to install the AFT PDS seal with the 'open' side facing out. Is this done to allow old grease out and new grease in?
Short answer...... Yes!
A lip seal will typically increase it's holding ability hydraulically when installed conventionally.
We want the FWD seal to have the greater holding ability in the PDS scenario.... hence the AFT seal is installed non-conventionally (or backwards, as you are calling it).
So yes..... when installed correctly, we will see the lip tension spring facing us... and this is so that hydraulics will not increase the holding ability.
FWD seal....yes!
Also, I noticed there is roughly 3/4" between the backside of the AFT seal and the second snap ring. I would think the AFT snap ring should be snug against the seal. Comments on this?
The first installed snap ring "stops" the bearing, and consequently, the PDS from moving FWD/AFT.
Second installed snap ring "stops" the seal........ the seal actually presses in against this aft snap ring and just rests there.
None of the V-8 flywheel covers will offer a snap ring that retains the seals.... these will be friction fit only.
Lastly, can anyone advise a brand of sealant to glue the forward seal in place?
Any semi hardening sealant (short of silicones) should do the trick!
Permatex, for example.
If concerned, I suppose that the bore could be "staked" around the permimeter.
Anything to prevent this seal from being pushed out by grease pressure.
Loose the FWD, and no future grease will make it to the AFT bearing.
Thanks!