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Need Help With Old Outboard

EvinrudeDude

New member
Hello marine engine enthusiasts! Currently I am in possession of an older two horsepower evinrude outboard and wish to get it running. This engine belonged to my grandfather and unfortunately being stuck in present times, I know next to nothing about how to get it running. Pictures shall be enclosed in this thread and I will also attempt to retrieve the serial number/year of the engine. I suppose I know th basic principles of an engine, but am unaware of the fundamentals required to fix such an engine. Thanks in advance for any assistance and apologies for the inconvenience of being new to the world of outboards.
 
Same as with any other outboard that has been sitting unused. Service the ignition system, clean the fuel system, replace the water pump impeller, change lower unit gear oil.

Of course, all this is after a general look-over analysis and compression check to make sure you have something worth messing with.
 
You'll probably want to get you a spark tester. They sell them pretty cheap on Amazon. I bought this one and it worked just fine when I was refurbishing my 1957 Evinrude 5.5 hp and my 1966 Johnson 3 hp.
https://www.amazon.com/gp/product/B073B3B1NM/ref=oh_aui_detailpage_o04_s00?ie=UTF8&psc=1
B4fluP0.jpg

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And you can also find a compression tester on Amazon pretty cheap. This one worked well for me.
https://www.amazon.com/gp/product/B000EVU89I/ref=oh_aui_detailpage_o03_s00?ie=UTF8&psc=1


z571NLG.jpg


VqJYof8.jpg
 
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Woah! That's good compression for that 5.5. What was the 3 hp? I'm just finishing a cd12 which is a Johnson 5.5, and I got 68 psi, which I thought was good. Tested my gauge with the air compressor and it was only a few pounds off at 140 psi. Spark tester is nice, you have a darker chamber to see the arc, so you can use it effectively outside. I probably should get a new set like yours, thanks for the pictures, Tim
 
.... Older two horsepower Evinrude outboard.... I will also attempt to retrieve the (model) serial number/year of the engine.... I suppose I know the basic principles of an engine,.

These engines, regardless of the year, are famous for having the piston rings polish the cylinder wall to a point whereas the cylinder wall looses the cross-hatch appearance and compression drops. Spray some fuel/oil mix in the cylinder and check the compression. If under 50 psi, it would be a good idea to gave the cylinder honed slightly to regain the cross-hatch appearance.

With the spark plug removed, assuming the engine is a magneto model, have a spark tester hooked up, the type where you can set a 1/4" air gap for the spark to jump. The spark should be a strong blue lightning like flame... a real SNAP! Was it?

The carburetor is no doubt fouled, gummed, clogged somewhat, a common problem especially when a engine sits for a long time.... make notes, take pictures for reference when resembling. Dismantle, clean, and rebuild it with a kit (available here no doubt).

Not knowing the model at the time, I'll enclose both type carburetor adjustment procedures here.

(Carburetor Adjustment - Single S/S Adjustable Needle Valve)
(J. Reeves)

Initial setting is: Slow speed = seat gently, then open 1-1/2 turns.

Start engine and set the rpms to where it just stays running. In segments of 1/8 turns, start to turn the S/S needle valve in. Wait a few seconds for the engine to respond. As you turn the valve in, the rpms will increase. Lower the rpms again to where the engine will just stay running.

Eventually you'll hit the point where the engine wants to die out or it will spit back (sounds like a mild backfire). At that point, back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed setting.

Note 1: As a final double check setting of the slow speed valve(s), if the engine has more than one carburetor, do not attempt to gradually adjust all of the valves/carburetors at the same time. Do one at a time until you hit the above response (die out or spit back), then go on to the next valve/carburetor. It may be necessary to back out "all" of the slow speed adjustable needle valves 1/8 turn before doing this final adjustment due to the fact that one of the valves might be initially set ever so slightly lean.

Note 2: If the engine should be a three (3) cylinder engine with three (3) carburetors, start the adjustment sequence with the center carburetor.

When you have finished the above adjustment, you will have no reason to move them again unless the carburetor fouls/gums up from sitting, in which case you would be required to remove, clean, and rebuild the carburetor anyway.

--------------------------------------------------
(Carburetor Adjustments - Two Adjustable N/Vs)
(J. Reeves)

Initial settings are: Bottom high speed = seat gently, then open 1 turn out. Top slow speed = seat gently, then open 1-1/2 turns.

Setting the high and low needle valves properly:

NOTE: For engines that DO NOT have a shift selection, obviously there is no NEUTRAL position. Simply lower the rpms to the lowest setting to obtain the low speed needle valve adjustment.

(High Speed) Start engine (it will run pretty rough), shift into forward gear, take up to full throttle. In segments of 1/8 turn, waiting for the engine to respond between turns, start turning in the bottom high speed needle valve. You'll reach a point whereas the engine will either start to die out or spit back (sounds like a mild backfire). At that point, back out the needle valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest setting.

(Low Speed) Slow the engine down to where it just stays running. Shift into neutral. Again in segments of 1/8 turns, start to turn the top needle valve in. Wait a few seconds for the engine to respond. As you turn the valve in, the rpms will increase. Lower the rpms again to where the engine will just stay running. Eventually you'll hit the point where the engine wants to die out or it will spit back. Again, at that point, back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed setting.

When you have finished the above adjustments, you will have no reason `to move them again unless the carburetor fouls/gums up from sitting, in which case you would be required to remove, clean, and rebuild the carburetor anyway.

********************
 
Remember, check compression with a little gas/oil mix as stated, let it work in through the carb throat with motor laying carb up, cylinder down, on some cardboard, spark plug out, choke applied. Reason for this, it will lube the bearings/bushings also, while you play with it. Then put it back upright, install compression gauge, open fully.....both throttle and choke. 5 to 6 brisk pulls should give full compression.
 
Thanks to all who replied for the wealth of information and apologies for negligence as I did not post picture or serial number on thread. Fortunately the engine was able to run again with a rather simple tune up(carb clean, fuel tank clean, new fuel line etc.) P.S. In case anyone was curious, this outboard was found to be a 1979. Hopefully this will be the beginning of bigger projects as I would enjoy trying to repair/wake up other vintage outboards I am in possession of, such as 1958(if I recall correctly) Evinrude 35hp Big Twin.
 
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Okay... We're happy for your good fortune (It Runs), however I strongly suggest you print out what has been said here for future use. It'll come in handy someday.

And we hate to repeat ourselves! :)
 
Your information is timeless. Really wish you could put together a guidebook. Pertinent instructions for so many procedures. Thanks, Joe.
 
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