I would think that thoroughly flushing the previously RWC engine would be very important for the conversion to FWC. What are the extra measures for the first 50 hours?
1..... San Juan Engineering builds a good after market FWC kit.
2..... There kits have large passages and are not easily blocked.
1.... JSE was the the OEM Merc and V/P for many years...... Good company!
Kcjaz, I'll kill two birds with one stone here with my question for Chris.
2..... Chris, I'm not following you re; the large passages. Do you mean around the tube bundle?
The chemical flushing is a great idea. This will help dislodge any rust scale that poses a threat to the E/G/h2o side of the shell and tube Heat Exchanger bundle.
Be sure to neutralize it afterwards.
But even if we get the lager debris, we're not off the hook yet.
We need to take precautions against any potential rust scale that may continue dislodging little-by-little, and settle in/around the tube bundle on the E/G/h2o side of the Heat Exchanger system.
This side is inaccessible by average Joe.
(the sea water side of the tube bundle (through the tubes) is accessible)
What I'd recommend, would be to do the cleaning that Chris suggests, and install the system and run it.
Then perhaps remove the H/E after lets say 10 hours run time, and dump the contents into a white bucket.
Look for any contaminents that may have started to settle in/around the tube bundle..... if any is there, you'll see it against the white bucket.
You may even want to drain and capture the coolant within the engine block., and take a look at it.
You can also pull the Circ Pump suction hose, and catch the contents.
(I prefer to remove H/E so that it can be shaken up, and dumped out)
Either should give us a tell-tale-sign of what's going on internally!
Flush it out.... then re-install, and go for another 20 hours or so.
I'd then repeat the process at another 20 hours.
(that's 10, 20 and 20, or about 50 hours run time...... there's no set time frame)
You can probably filter out the E/G and re-use it for the first one or two go-a-rounds!
When you no longer see any debris/scale/sediment, you're likey "home free" for quite some time afterwards.
NOTE: If this sediment was to build up around the tube bundle, and was to prevent a good heat exchange, you will have over-heating issues.... much like a car/truck radiator that has become restricted.
That's what I meant by the "extra" measures.
It can be done, and I'd sure do it if it were my boat's engine.
