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Merc 500

Karl Sampson

New member
I have a Kiekhaefer merc 500, thunderbolt ignition. Serial # is 2344087 so I believe it is a 1968. I,m looking for a service manual for it and also the ignition key is missing. Has not run for a while.. turns over good with plugs out but turns over poorly with them in. Almost stops starter as it goes over TDC. have a good battery. jumping it at starter. I,m debating if it is worth fixing or not .
 
Yes, it is a 1968 model.

Seloc's produces a manual to cover your model (1965-89, 3&4 cylinder models). Provides everything you need to do upto/including a total rebuild.

Is it worth fixing? That's a personal question that only you can answer.

If the ignition is totally functional then the motor is viable - if not then you are really out of luck. The distributor (and related parts) and the stator is so long discontinued that even getting parts from a recycle place is somewhat of a challenge and very expensive if you can find them.

Carb kits and waterpump parts are still available from Merc as are other little odds/ends that you may need.

Now, if you have a 1960's Mahogany Lapstrake runabout and want a period motor to hang on the back for that "authentic look" then this could be your motor.

If you are looking for a project to kill some time with, this could produce a "cool motor".

If you are looking for an everyday motor to try and get running well enough to use on the weekend for fishing or tooling around, I would personally be inclined to invest my time and money into something else.
 
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