Finding the right pitch is another.Basically,the higher the pitch the faster you go.Depends on your rpms at WOT.Then,depends on what type,size of your boat as well as gear ratio.
The lower the pitch the higher the rpms.The higher the pitch the lower the rpms.
The lower the rpms the better.Less work on the engine.You can't find your correct prop pitch by changing from 2-3 blade props.That's just crazy.If your gonna run a 3 blade then run a 3 blade.
(Your saying that you are getting 3800 rpm at 45 mph on a 3 blade aluminum 15 pitch prop.)First,thing I would do is to throw away that aluminum prop and install a 3 blade quicksilver stainless steel prop.
(Any idea how to get the rpm up? )A lower pitch will higher the rpms but,in turn lower your speed.
(The factory specs says this motor should turn around 5500 rpm at max throttle)Sure red lined.What's your factory specs say about the propper pitch at 5500 rpms?
Well a 3 blade 12 pitch should get your rpms up where you want to be from using a 15 pitch prop.But,will greatly lower your speed for sure.The main question is what do want?Speed or Rpms?Can't have the cake and eat it too.
I'm very surprized you got 45 mph out of a 15 pitch at 3800 rpms.Sounds to me your rpms should of been much higher.I'm beginning to think it's not your prop after all it's your engine not at par.The more people you have on board will lower your speed.Go to your local shop and ask if they have any test props for you to try?Most do have them for sale reasons.