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Johnson 90HP (1983) died in first sea trial

HI All,

I bought an '83 Johnson 90hp outboard, and both when purchasing it, and then later at home before going out to the bay, I tested it to make sure that it started. The seller said that it was in good condition and could be used right away, and foolishly: I believed him. I launched and headed out to putter around. I used the choke and starter throttle to get it started, but when going to idle, it stalled. If I put it in gear, I could keep it running, and so puttered around a bit, and it was then able to keep an idle. I headed a bit out into the water to putter around and see what it could do, and after about 10 minutes, it suddenly died. And it wouldn't start. And I saw gas leaking from the harness on the right side. Luckily, a nearby boater gave us a tow back to the launch, and after popping off the cowl and squeezing the gas bulb, I saw a stream of gas coming from the hose leaving the fuel pump, and suspected this may have been the culprit (extra air, too little gas making it to the cylinder). I replaced the hose (And the pump - I snapped the plastic hose barb when removing the bused hose), and while the starter turns (and the electric choke actuates), I now cannot get the darn thing started. I'm not sure where to start. Any advice for a newbie?

Cheers,

Fred
 
Check your compression and then the ignition. Ignition should jump a 7/16" open air gap on a spark tester.
 
Look at a lot of threads on here about checking out a new to you motor. Give these fine gentlemen as much info as possible. Compression numbers for each cylinder, spark jumps an open air gap of 7/16th" with all plugs out on each cylinder. These older 2 strokes will sound fine when running on 2 or 3 cylinders at idle or on muffs. If those check out, then you will start looking at the fuel delivery.
 
Fred... Do not use terminology such as "left" or "right" Water-World. That changes, depending on where one might be standing and can get quite confusing.

Standing in back of the engine, facing the spark plugs... left becomes "Port" & right becomes "Starboard". Using the nautical terminology ends the confusion.

Hopefully you have the wildly fuel flow under control. Now, follow "Boobies" suggestion and let us know what the compression readings are on the individual cylinders... and do a proper spark test. (Spark plugs removed on both tests).
********************
(Spark Tester - Home Made)
(J. Reeves)

You can use a medium size philips screwdriver (#2 I believe) inserted into the spark plug boot spring connector, then hold the screwdriver shank approximately 7/16" away from the block to check the spark or build the following:

A spark tester can be made with a piece of 1x4 or 1x6, drive a few finishing nails through it, then bend the pointed ends at a right angle. You can then adjust the gap by simply twisting the nail(s). Solder a spark plug wire to one which you can connect to the spark plug boots, and a ground wire of some kind to the other to connect to the powerhead somewhere. Use small alligator clips on the other end of the wires to connect to ground and to the spark plug connector that exists inside of the rubber plug boot.

Using the above, one could easily build a spark tester whereas they could connect 2, 4, 6, or 8 cylinders all at one time. The ground nail being straight up, the others being bent, aimed at the ground nail. A typical 4 cylinder tester follows:

..........X1..........X2

.................X..(grd)

..........X3..........X4

This can obviously be modified to a 6 or 8 cylinder setup tester.
********************
 
Many thanks for the responses.

Boobie, re: compression, the seller indicated that, in February 2019, he had tested and found all cylinders between 125-130, but I did not test myself and I will go and buy a compression tester and test this myself. Taking the lead from used cars I've purchased, the first thing I did was replace the plugs and wires. After the failure in the bay, I tried an initial spark test using a screwdriver, but must not have done it correctly, since I could not find evidence of a spark, and the motor has since started ... will get to that in a moment, but I am hearing from multiple directions that these motors can start and sound OK with only 2 or 3 cylinders working. Will test spark properly.

joereeves, thank you and I will fully adopt nautical terminology. Sorry for the confusion. I as actually making this same point to my wife this afternoon :) Will follow your guide for building a spark tester.

riopga, and all, for your patience. I hate to admit it, as I hate to see people on other forums (e.g. homebrewtalk.com) who ask a question that's been asked and answered a million times already, but I only gave a cursory skim of the posts here before tossing my question in. I've already learned a ton over the past few days, and I'm already grateful to the generosity of the boating community here online as well as around Baltimore and on the Chesapeake.

I will get more specific data and post information here as I collect it, but in the spirit of "Give these fine gentlemen as much info as possible", here's what I've learned this weekend:

The guy who sold me the motor suspected there was a fuel problem. He walked me through a few steps, including an application of starter fluid. This got the motor started (well, wailing for a moment or two, and then running), but after it burned through the starter fluid, it idled for a bit and then stalled again. He said "there's a spark, you just need to check all of your fuel connections". The next morning, I double-checked the fuel connections in the powerhead, and everything was tight, with no leaks. Also, after replacing the fuel pump, I found no leaks when pressurizing the system or when turning over. I also confirmed that the primer solenoid was squirting by removing a hose and activating the primer. I put earmuffs on the motor and tried to start the motor, and it turned over and idled. I turned it off and tried again, and it worked - I was even able to put it in gear. The seller said there might have been air in the system and I just needed to give it a kick (starter fluid) to get things moving.

The next day, I launched the boat and while I was able to get it to turn over and idle, it would stall whenever I put it in gear. I learned that if I pressed the primer as I was putting it in gear, I could keep it from stalling and get it in gear, but it would only piddle about for about a minute before stalling again. I increased the idle speed a bit (I don't have a tachometer so I can't give you specifics, but I turned the idle screw one or two full rotations to increase idle speed) and that helped to keep from stalling when I put it in gear, but it would still stall shortly after going into gear, and specifically if I increased the throttle too much. It was hard-starting on roughly half of the attempts that we made. We found that if we took the hood off and pulled back the throttle when starting, and then had someone pumping the fuel bulb intermittently, and if I pressed the primer intermittently, we could keep the motor going long enough to piddle around a little bit, leading us to think that the seller was right: there's still a fuel issue. As I was retrieving the boat, someone else who was launching complimented the motor, and I said "I wish I could get it to run." Upon telling him the symptoms, he said "you have to make sure all of your fuel connections are solid". Later that evening, when unpacking the boat, I found a possible culprit: there was no hose clamp on the fuel hose connection to the fuel tank. I can't believe I launched without having a hose clamp on the fuel hose at the fuel tank. I promise you, I am generally not a complete idiot, but this was a really questionable moment. I put a clamp on the connection (all other connections were properly clamped), put ear muffs on the motor, and she started up without hesitation. I let it idle for a minute, put it in gear, the propeller turned, I gave it some throttle, the motor responded, put it in neutral and it idled, put it in reverse and the propeller turned in reverse, put it back into idle, it idled, and I thought I had succeeded.

Launched her this morning to the same problem: a little hard starting, but would idle and then stall when putting in gear. When I got the motor started, it would often come with a cloud of smoke. A gentleman on the dock was watching me struggle with getting the motor starter, said he was a diesel mechanic and given the sound of the motor and the blue smoke, he knew it was a dirty carburetor, and suggested I just use a shot of starter fluid to get things going (I'm sensing a theme here). I didn't have starter fluid with me, and we were sufficiently frustrated that we just retrieved the boat and came home. I didn't want to leave salt water or brackish water in the motor, so I put ear muffs on with fresh water and started one more time at home hoping to get it running enough to flush the cooling system. It started up without hesitation. I let it idle for a minute, put it in gear, the propeller turned, I gave it some throttle, the motor responded (where on the water, increasing throttle would lead to a stall) and kept running, I put it in neutral and it idled, put it in reverse and the propeller turned in reverse, put it back into idle, it idled, and I realized that a variable here was whether or not the prop was under load (e.g. water). I then continued to let it idle and it stalled after about another 15 seconds. The night before, when I thought I had succeeded at home, I probably just hadn't given it enough time to stall.

Reading through the SELOC manual, it looks to me like the two possible culprits that seem constant across the various symptoms that I have are either fuel restrictions or a messy carburetor. I feel like I've worked through the fuel system now thoroughly from the tank to the carburetor. I'm mechanically inclined and found carb rebuild kits online, and I bet it couldn't hurt to rebuild the carbs because then I will know that this is not a variable, and I would start with a clean slate there, but before jumping into that, I am going to make sure to test compression and properly test spark.

I have since poked around and learned about the dangers of starter fluid in outboards (e.g. no lubrication). I also realize that I my problems may reside at least partially in my cold-start procedures. I've basically been following these procedures:

https://forums.iboats.com/forum/eng...231251-johnson-evinrude-cold-start-procedures

However, I'm not entirely sure I've given the motor the proper time to warm up before trying to put it in gear ... it's not clear to me what amount of time is needed. For the most part, when I get it started, the motor runs at faster revolutions than when otherwise idling, so I've assumed that the motor is ready to put in gear when it the revs upon starting have died down to an idling speed, but also: remembering back to older cars I've had (e.g. 1975 Chevy Nova), best warm-up times were typically longer than I've been giving this outboard.

Anyway, sorry for rambling, thank you so much for your patience and advise, I will get specific numbers for compression and specific spark info, and post back here.
 
Also in the spirit of "Give these fine gentlemen as much info as possible", the motor has been 'pissing' vigorously throughout.

ALSO: I'm playing the part of the fool this weekend, but since my initial post I did find the other current thread for an '83 90hp Johnson (by stizz49), and I am following that. It sounded initially like he had a not-too-dissimilar problem, but I still need to work through diagnostics for compression and spark.

 
Fred... "The dangers of starting fluid"... Glad you mentioned that. Yeah, there's no lubrication qualities in that stuff which is okay for the 4 cycle engines... BUT... for the 2 cycle engines, it can (and usually does) create more problems that it solves. Best to use pre-mix in a spray bottle for that helping hand bit.

You mention in not so many words "using the fuel primer solenoid"... pressing the key in to keep the engine running. That causes the fuel to bypass the carburetors and take a route direct to the intake manifold... indicating that the carburetors require cleaning. I assume this is on your addenda as somewhere in the above, you mention carburetor kits.

The carburetors are quite simple in design as compared to a car. Make sure that the high speed jet, located horizontally in the bottom center portion of the float chamber (way in back of the drain screw) is absolutely clean. Best to carefully clean it with a piece of single strand steel wire as solvent just doesn't do that job properly. Fuel must flow thru that jet first before the fuel can gain access to any other fuel passageway. That jet has 1/4x20 threads.

Misc info: Spark plugs should be Champion QL77JC4 plugs, gaped at either .030 (long life) or .040 (strong spark). Gear-lube is "HiVis" 90w, available just about everywhere.

The stator under the flywheel is the beginning of both the ignition and battery charging system. There is a hidden large coil at the immediate front and rear portion of the stator that supplies approximately 300 AC volts to the powerpack's capacitor, needed to energize that pack... Those areas are easily viewed... Inspect the stator to see if any sticky looking substance is dripping down on the timer-base and powerhead area in those two areas, and if so... replace it as that dripping (meltdown) causes a voltage drop to the powerpack's capacitor and will result in weak, erratic, and eventually no ignition.
 
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I think I found the culprit. The V4 motor has two double-barrel carburetors. The upper carburetor is clean as a whistle. The lower looks like it has been packed full of sand. Is this even worth re-building? After about an hour of digging with a tiny drill bit and alternating the bowl and the throat sections in a bucket of 'gunk' carburetor cleaner, I've gotten most of the sludge out, but I'm not sure how successful I'm going to be cleaning out each of the intricate ports and jets. I'm now also worried about corrosion throughout the carburetor. More concerning is that (and of course I am NO expert here, but) I can't seem to figure out a way this would happen, absent the motor being submerged. I asked the seller if it had ever been submerged and he said he saw no evidence that it had ever been submerged. I'm also wondering how the lower carb could be in such terrible shape while the upper carb is so clean. I'm also wondering what else might be lurking in the motor.

Top carb:
 
I think I found the culprit. The V4 motor has two double-barrel carburetors. The upper carburetor is clean as a whistle. The lower looks like it has been packed full of sand. Is this even worth re-building? After about an hour of digging with a tiny drill bit and alternating the bowl and the throat sections in a bucket of 'gunk' carburetor cleaner, I've gotten most of the sludge out, but I'm not sure how successful I'm going to be cleaning out each of the intricate ports and jets. I'm now also worried about corrosion throughout the carburetor. More concerning is that (and of course I am NO expert here, but) I can't seem to figure out a way this would happen, absent the motor being submerged. I asked the seller if it had ever been submerged and he said he saw no evidence that it had ever been submerged. I'm also wondering how the lower carb could be in such terrible shape while the upper carb is so clean. I'm also wondering what else might be lurking in the motor.

Top carb:

https://drive.google.com/file/d/1HHoJVE83lNACxknnWnKPUoO5Ti2tSkEZ/view?usp=sharing
https://drive.google.com/file/d/13Gun_XgErto6xHy3g4Oac38I79iM12B3/view?usp=sharing

Bottom carb:

https://drive.google.com/file/d/11wu2UAu26HP__EIQAnbceDcLBKglK9Ky/view?usp=sharing
https://drive.google.com/file/d/1L3cnXUknqyxfbArp1iXYm5ObJCmBcLou/view?usp=sharing

(for some reason the forum would not let me upload pictures)
 
Best to use pre-mix in a spray bottle for that helping hand bit.

THANKS, great idea and I will keep some of that on hand in the future, just in case

carburetors require cleaning. I assume this is on your addenda as somewhere in the above, you mention carburetor kits.

yes - see most recent post

Make sure that the high speed jet, located horizontally in the bottom center portion of the float chamber (way in back of the drain screw) is absolutely clean. Best to carefully clean it with a piece of single strand steel wire as solvent just doesn't do that job properly. Fuel must flow thru that jet first before the fuel can gain access to any other fuel passageway. That jet has 1/4x20 threads.

See my most recent post above - this jet may be the most difficult to get to in the lower carb, and I can't even unscrew one of the drain plugs to get to it. I'm starting to think I should try to find a used lower carb unit

The stator under the flywheel is the beginning of both the ignition and battery charging system. There is a hidden large coil at the immediate front and rear portion of the stator that supplies approximately 300 AC volts to the powerpack's capacitor, needed to energize that pack... Those areas are easily viewed... Inspect the stator to see if any sticky looking substance is dripping down on the timer-base and powerhead area in those two areas, and if so... replace it as that dripping (meltdown) causes a voltage drop to the powerpack's capacitor and will result in weak, erratic, and eventually no ignition.

OK I will look for this tomorrow morning :) Thanks!

Cheers,

Fred
 
That bottom carburetor being fouled beyond belief, like packed with sand via your description... and your notice that you asked the seller directly in post #9 (I asked the seller if it had ever been submerged and he said he saw no evidence that it had ever been submerged).

Is the seller a lawyer? He didn't even come close to answering the question, he sidestepped it completely. Of course it's been underwater... in a fully tilted position and only to a point whereas water would have access to the lowest point of the powerhead in that full tilt position which would be the bottom carburetor. The description you provided is common of the results of salt water... but could be due to other means.

The model number of that engine should be on a plate attached to the port transom bracket. What is that model number?

The part number of that bottom carburetor is 393172, superseded up to 393770, then to 432113, Unfortunately it's been unavailable since 1996 and at that time listed for $255.89. Check eBay for carb number 389994 which you may be able to substitute by using 90hp size jets... BUT... check the venturi size (large holes at rear of carb) which must be identical. The one on eBay is in diameter 1-1/2" to 1-9/16" (right in that area).

Also, keep in mind that there are a lot of scrapped engines out there whereas the carburetors are in good condition. Just a matter of finding them.

Scrutinize the rest of that engine for corrosion to the terminals of the electrical wires, especially at the starter solenoid, ignition switch, anywhere that voltage would be applied. Also be concerned about the lower portion of the crankshaft, #4 connecting rod etc as that water level would be in that area... had to be to affect that carburetor as you describe.

Frankly,if it were me, I'd be looking for my money to be returned or planning a trip to small claims court.
 
but could be due to other means.

Ugh ... all of this ... what I was worried about. What other means could lead to this?

The model number of that engine should be on a plate attached to the port transom bracket. What is that model number?

J90TLCTE

The part number of that bottom carburetor is 393172

Yes it is!

superseded up to 393770, then to 432113, Unfortunately it's been unavailable since 1996 and at that time listed for $255.89. Check eBay for carb number 389994 which you may be able to substitute by using 90hp size jets... BUT... check the venturi size (large holes at rear of carb) which must be identical. The one on eBay is in diameter 1-1/2" to 1-9/16" (right in that area).

Ok!

Also, keep in mind that there are a lot of scrapped engines out there whereas the carburetors are in good condition. Just a matter of finding them.

The potential saving grace here is that there are a few places nearby to look. I am going to hit the phones once I am convinced there's nothing else catastrophically wrong with the motor.

Scrutinize the rest of that engine for corrosion to the terminals of the electrical wires, especially at the starter solenoid, ignition switch, anywhere that voltage would be applied. Also be concerned about the lower portion of the crankshaft, #4 connecting rod etc as that water level would be in that area... had to be to affect that carburetor as you describe.

Frankly, the trim motor housing is corroded but the power trim works great. There is no corrosion on any of the electrical wires, starter solenoid, ignition switch, near power packs, or anything else. I will definitely check out the crankshaft. One additional problem my brother-in-law noted the last time we were out is that it looked like there was water pooling in the bottom of the powerhead casing.

Frankly,if it were me, I'd be looking for my money to be returned or planning a trip to small claims court.

In the miraculous and unlikely event that there truly is nothing else wrong with the motor, and I can find a lower carb, I think I will press ahead, but if I can't get this going, the seller will be hearing from me. Reading between the lines, are you saying that it's a bad idea to try to clean and rebuild the lower carb? I had it apart already last night, so I dug out the sand and let it sit overnight in a can of carb cleaner. Took it out this morning, and it's nearly clean from sand, but again I realize that there may be corrosion in the jets that I can't see, and I'm not entirely sure I'm going to be able to clean all of those miniscule passages.

Thanks for your help.
 
check the venturi size (large holes at rear of carb) which must be identical. The one on eBay is in diameter 1-1/2" to 1-9/16" (right in that area).

is the venturi size stamped on the front of the carburetor? It looks like my carb reads "1-3/16" - does it need to be identical, or right in that area?
 
J90TLCTE <-- Just wanted to be sure we were on the same page.

J - Johnson
90 - Horsepower
T - Power Tilt Trim
l - Long shaft
C - 8
T - 3 - - (83 - 1983)
E - Factory run number, of no consequence

The tool that removes the jets can be made from a regular screwdriver whose shank just clears the 1/4x20 threads of the drain plug bu cutting the regular tip off and filing it to fit the jet(s) exactly (like a precision cut) as you see here (click to enlarge). Ignore the price mention... It's been long gone.
317002_CARB-JET_REM-INST.JPG
 
Agreed carburetors for that are a " dime a doxen " in many areas.-----But remove the lower bypass covers and look for rust / corrosion / sand inside the crankcase.-----Easy to do I that would be my first , next step !!!
 
Meant to answer your question...... "is the venturi size stamped on the front of the carburetor? It looks like my carb reads "1-3/16" - does it need to be identical, or right in that area?

That pertains to the smaller (inside) diameter. Yes, it needs to be the same. I checked, the one on eBay is the same 1-3/16" (Marked on front of carb)
 
Agreed carburetors for that are a " dime a doxen " in many areas.-----But remove the lower bypass covers and look for rust / corrosion / sand inside the crankcase.-----Easy to do I that would be my first , next step !!!

THANKS, will do this.

Also, more info: when I took the carbs off I looked into the intakes to the cylinders. The top two of course were squeaky-clean:

https://drive.google.com/file/d/1tSR7qMiQHK-Arav_HQqoZ09WPKdbNnzC/view?usp=sharing

The bottom two basically looked clean, but with maybe a little oily, greasy, or varnishy residue, but I didn't see any evidence of sand or debris:

https://drive.google.com/file/d/1kDuOxttbM60uRgg-I5Icse2KzcNemLeW/view?usp=sharing

will check out the crankcase
 
J90TLCTE <-- Just wanted to be sure we were on the same page.

J - Johnson
90 - Horsepower
T - Power Tilt Trim
l - Long shaft
C - 8
T - 3 - - (83 - 1983)
E - Factory run number, of no consequence

The tool that removes the jets can be made from a regular screwdriver whose shank just clears the 1/4x20 threads of the drain plug bu cutting the regular tip off and filing it to fit the jet(s) exactly (like a precision cut) as you see here (click to enlarge). Ignore the price mention... It's been long gone.
View attachment 20473

THANKS, yes we are on the same page. I already have a screwdriver with a long and extremely think shank that fits down there, and happened to fit exactly. I was able to get the jets out of the top carb to clean it. Just need to get the final amount of grit out of the bottom carb to try.
 
SO ... I visually scrutinized the outside of the powerhead including all electrical devices and connections and anything that will carry a load, took off the bypass cover and looked inside, and found absolutely no evidence of corrosion. I found a used lower carburetor at a local shop, went to check it out and described my problem to the technician at the shop - showed him the (mostly cleaned out) lower carb (exhibiting clear signs of corrosion) and he said that it was byproduct of ethanol breaking down. Hadn't considered that, and was a bit skeptical - is that a real possibility that ethanol left in a carb bowl would break down to leave a sand-like deposit? In retrospect, maybe it wasn't sand, but that's the closest thing I could think of to describe the substance. For reference (links from response #10 above):

https://drive.google.com/file/d/11wu2UAu26HP__EIQAnbceDcLBKglK9Ky/view

https://drive.google.com/file/d/1L3cnXUknqyxfbArp1iXYm5ObJCmBcLou/view

I bought the lower carb, cleaned the (new to me) lower and old upper carbs, installed them, and the motor Started Right Up. First rev, no hassle, and ran for a few minutes but then it stalled again. When priming to start again a few minutes later, I heard a hiss - leak in fuel line going to the primer solenoid. I fixed that leak, and it started right up again. Ran for a few minute and stalled. At this point I started it up again with within about 20-30 seconds of starting, the fuel bulb becomes a bit soft suggesting it's losing pressure somewhere, but I can't find any leaks in the system. Also, the idle seems a little rough. I did find a large hose on the aft, starboard side of the powerhead right under the spark plugs that was missing a zip-tie and leaking cooling water. I replaced the zip-tie, and it no longer leaks, but from other threads, it sounds like this model (1983) might not have an overheating alarm. Is there some way to determine if the motor is overheating? I have an infrared thermometer - is it sufficient to point this at the outside of the cylinder head as the motor is running?

In the meantime, at this point the engine was warmed up so I tested compression. Cylinders 1 through 4:

121, 119, 120, 120

In replaced the plugs and started it up again. For some reason, I felt compelled to touch one of the rubber covers on the spark plug wire for cylinder #1 (as the motor was running) with my left hand to see if it was getting warm. My right shoulder happened to be †touching the aluminum transom, and I got one hell of shock - I think that cylinder #1 has spark, but I haven't been brave enough to try the human spark test for the other three cylinders. Was this just a stupid move on my part, or is this indicative of an electrical problem?

I still have to make the spark tester described by joereeves earlier in this thread, but I thought it prudent to give an update. Thanks all for the help so far.
 
Seems to me your issue is a problem I have with my motor also. You need to look for Joe Reeves "Link n sync" procedure. Sounds to me like you chasing a vent issue with the fuel tank. Running on the Hose does not mean it will run in the water.
You need 3 things to run a motor Air, Fuel and Spark.
Air- Compression Looks good on your motor
Fuel- Dies after 30 seconds means you need to set the floats as you pump the carbs full and even though the motor runs it uses the fuel in the bowls then that's it.
BTW the bulb does not stay hard if the motor runs but, if it collapses that tells you there is a vent issue.
Spark- damn tricky on these motors seems like you got spark maybe the wires need replacing. You got to see about a spark tester.
What I mean is if the spark is not in the right place they will not run.
Hope this helps.
Big shout out to Joe Reeves!
 
By the statement "by other means"... I was referring to the condition of the bottom carburetor ie... besides being the results of salt water, the other means could be a tilted engine, submerged partially in shallow water, being bumped up and down by rough water, storm, whatever, in fresh water, kicking up a cloud of sand. However, after viewing those photos, My vote tends to lean for salt water.

Finding a bottom carburetor... good for you. Same venturi sizes I assume. Are the jets in the same location? Are the jets the same size as the good top carburetor (important).

The fuel primer bulb "does not" stay hard once the engine starts. The fuel bulb is usually laying on the deck or motor well somewhere in a horizontal position. Once running, the fuel level in that bulb drops to the halfway mark and that is normal... just the nature of the beast as the saying goes. This has no effect on the engine's running performance. The only way that bulb would stay full is to have in locked in a vertical position with the outlet facing up.

The spark voltage at the spark plug boot is approximately 50,000 volts, however with low amperage, otherwise you would no longer be here..... nor would I! :) To remove the plug boots with the engine running, use insulated pliers, usually made of nylon or whatever. When this type ignition first came upon the scene, we were told (at a seminar) not to grab the plug wires with out hands as the shock was enough to knock us over the transom.

The "stalling" bit.... If you have someone pumping the fuel primer bulb constantly & steady, acting as a manual fuel pump... does the engine continue to run? Any change at all?

The picture of the reed plate/leaf valve area via the bottom carb intake manifold area looks good. A pure view of the crankshaft and connecting rods could only be viewed by going one step further and removing the intake manifold, however... that would need to be your judgement call. I see no evidence of salt, sand, whatever on this side of that reed plate, but.........

Was there a trace of a water line on that bottom carburetor, any indication of where the water line was on the rear inside portion of the venturi?
 
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