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Intermediate Installation Problem

island_boy

Contributing Member
I removed a 165hp inline six GM engine from my boat. I removed the OMC bell housing or adaptor housing as some call it. I removed the coupler and flywheel. My intermediate housing is ready to install. Bell housing and coupler bolted up. The engine I installed these to is a 165hp inline six GM. This engine had mercruiser parts at the rear of the engine, engine support and coupler. I bolted on the OMC coupler and installed the bell housing. I was just test fitting the parts. When I went to install the intermediate housing the splined shaft fit perfect into the coupler, but it bottomed out and there is a 5/16 gap between the gasket surface of the bell housing and the intermediate hosing. I removed the bell housing and fit the intermediate housing to it with a few nuts.I then tried to fit both them to the coupler and again the shaft bottomed out and the 5/16 gap was sill evedent between the bell housing and the rear of the engine block. I did not change the flywheel from the mercruiser application. The flywheel I took off my old engine looks identical to the one that is with the engine I am installing. Some suggested that I put my old flywheel on. Is it possible that my flywheel may sit deeper into the crankshaft surface? I just cannot figure out what to do to get these housings to fit flush. Both engines, the one I removed and the one I hope to install are from the same time 1970-1979 Blocks are identical except for the parts. I forgot the placement of the OMC coupler. Is it mounted on the flywheel or under it? I know the coupler must sit a little further away to make up the gap. Any suggestions or help would be much appreciated. At this point I'm stuck
Thank you,
Island Boy
 
The flywheel goes first then the coupler. Use the bolts from the omc motor. The merc bolts won't work. You are correct the flywheel is the same.

You have the one piece coupler correct not one with rubber ?

But it would not hurt to use the omc flywheel .
 
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