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Help with a discontinued part…

ItsMillerTyme

New member
Hello all, been skimming the forum for several months but this is my first post. I have owned a ‘87 Mercury 80HP 3Cyl for a little over a year now. After some TLC I have finally gotten it running well but my biggest issue remains the power tilt/trim. When I purchased the motor the tilt/trim would sink after a few minutes of being up, so I figured it needed some more power trim fluid and to bleed any air in the system but my problem arose when I removed the plug assembly to add more fluid. Getting that old plug off was a nightmare and in the process I stripped part of the hex head off. I added more fluid and got the plug back on but there was no way I could get it off again and the plug not be completely ruined. It fixed my issue of the tilt/trim slowly sinking for a year but now it’s acting up again and I need to figure out a more permanent solution. My problem is that this plug is discontinued by Mercury/Quicksilver and it extremely scarce on the aftermarket, EBay has a few listing as do other websites but they are all sold out. My local Mercury dealer says that there is no replacement part for the plug assembly so I don’t know what to do next. Can anyone point me in the direction of where I can find that plug assembly? (Mercury part number 19-99609A1) or maybe a rep Replacement part or even a workaround. This issue is driving me up the wall that there is no replacement from Mercury.
 
Try Tims boat parts. (218) 682-2331. They helped me with my 86 mercury outboard. I needed some discontinued parts. They were great to work with. Reasonable,quick and very helpful
 
Take the plug out and get the thread pitch and diameter measured at a local machine shop or find a retired machinist or toolmaker and find out what it is. It may be something that can be machined from stainless bar, plastic, etc. That part number was used on many different models including early V-6's so junk engines in dealers piles of parts could be a good source.
 
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