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Got a funny noise

Jack3M

New member
This is a 2004 Merc 5.0 MPI, with 250 total hours. The dealer has put it on the computer and can find nothing wrong.

The noise sounds like a car pinging on bad gas going uphill. Not the gas; been using 92 octane ETOH free. The raw water pump has about 70 hours on it, the rest of the stuff run by the serpentine belt is original. Initially it was only about 3500 RPM on cruise that the noise was present. Now, it comes in as low as 1800 and increases with RPM.

New serpentine belt, new idler pulleys (2). Have listened with stethescope and cannot locate the noise. Took off serpentine belt after first checking that the noise was still present, it was not. Therefore it is in one of the items run by that belt. The water pump pulley is tight without wobble, no apparent leakage from main pump. Raw water pump is solid, no play other than impeller resistance, smooth to turn. Alternator is tight, no play in alternator or pulley. Crank pulley is fine.

But the power steering pump has fore aft play of 1/8-1/4 (did not measure, was a feel thing) and it seemed a bit much from what I remember of the old delco pumps which is what this looks like. Power steering is working fine, fluid normal.

Interestingly, after re-installing the belt the noise was almost gone, and thinking back this happened before when I did the idlers, I thought the problem was resolved....NOT.

So at this point, I have positively determined it is not the timing, it is definitely run by the serpentine belt. This makes it more an annoyance than a critical issue.

NOW my questions are: Is this normal play for the PS pump? What is acceptable, I cannot find specs. Has anyone else experienced this? A different forum and I did not agree with each other. But one person did mention they felt the alternator would be the culprit and one would not be able to feel the bad bearings in the alt.

I am retired. I was an automotive mechanic for 20 of my younger years, do machining and stuff for play now, so I am pretty competent. I do not want to just throw parts at it, I want to KNOW what it is. I understand I can match the pump to an automotive one and it doesn't violate USCG regs. If alternator, I can rebuild that, if Pump I hear not a good idea to try that.

I hope I have not led anyone down a stupid road, like one post on the other site that told me to flush the PS pump. That sure as heck isn't going to change the play. At this point I am not even sure how much play there should be.
Thanks
Jack
 
That play, if fore and aft sounds normal. If it were up and down then you'd have a problem. Alternator bearings starting to fail possibly? Maybe try to spray a little lubricant on each pulleys bearing one at a time with it running and see if the sound goes away.
 
Remember the noise is totally gone if the serpentine belt is off and comes back in a different rpm range when put back on. Dealer had run their computer on it and nothing wrong with anything that can check, which is really quite a bit.

I am really leaning toward the PS pump first as the noise seems to be in that area....well best guess with the Alternator a strong second, that being the easiest of the bunch to pull and change bearings in. The amount of play in the pump seems like more than I remember of the old GM pumps.

Appreciate the info so far and the video, great for making me feel safer. Ya water coming in on H gasket can really pound. He should have been overheating.
 
New information. Was still trying to locate it, during the process I opened the rad cap and had some spillage on the belt and the noise stopped.
 
I think I got it. Got some belt dressing and tried that.....yep stopped the noise....until I took it out and ran it. Belt squealed. Tried to tighten belt more but the adjustment pulley seemed to go to it's max. But I was having trouble getting a bite on the 5/16 bolt on the adjuster. Went home and made a heavy duty 5/16 socked with a 3/4 nut on the end so I could get some purchase.

In tightening, a 'spot' was found that was like a hard spot and then the adjuster went beyond and the belt is really tight now. Noise going under all conditions. Need a few trips on the river to be positive, but I am thinking I can do my ocean trips now. Cross fingers this is it please, 9 months of figuring on this and I have a career as a car tech for several years, back in the olden days of no electronic everything.
 
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