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Crusader 220 conks out..

coopercarl

New member
Hey everyone,
I've got a 1977 Pacemaker, 32' with twin Crusader 220's. The engines are original but were rebuilt and have only about 500 hours on them.
Both engines start right up and sound great. However, after about an hour of cruising, the port engine RPM's drop out and the engine stalls. This happens at cruising speed and at idle. Doesn't matter. After five minutes, the engine starts right back up, but the idle is very low. It'll run for another 5 or 10 minutes then conk out again. The next morning, everything is AOK. Starts right up, runs for an hour or so and then the same problem again.
A few more details- The previous owner installed electronic ignition and new fuel lines (apparently he was trying to solve the same problem). I had the boat serviced when I bought it a few weeks ago. New plugs, lines, filters, etc. I had the fuel tanks drained and new fuel added. I removed the port carburetor, and thoroughly cleaned it (didn't rebuild it though). There was a little gunk in the carb, but it's gone now and I still have the same problem. I just ordered a new carb and will install it this weekend.
Also, the oil pressure gauge for the port engine seems "stuck" at about 28-30 PSI. It doesn't fluctuate with the throttles. I'm thinking the sender is bad. The reason I bring this up is that someone mentioned that I may be having an oil pressure "switch" problem. (is the switch the same as the sender??).
Regarding idle- when I start the engines, idle sounds great and is right around 8-900RPMs. After a while, the idle starts to fluctuate anywhere from 1500 down to 600 (where is usually stalls if I don't give it some throttle).
The main stalling problem happens both while at idle and at cruising speed. Not sure if the idle fluctuation problem is related, but I bet it is..
I have a few ideas and could use your opinions:
1. The carb could be having problems that the cleaning didn't fix. If this is the case, the new carb should fix the problem.
2. Vapor lock- not sure how to fix or diagnose this.
3. Oil pressure- if there is a switch, maybe its bad. Is the switch the same as the sender? I read something about an oil pressure relief valve sticking. I don't know if I have this relief valve on these engines. Could this cause the problem?
4. Fuel pump? But, if its the FP, what causes it to work fine for a while, then die after an hour?
5. Electrical? same problem as the fuel pump- why would the problem occur only after an hour, then die out?
Any other ideas?
Thanks everyone, any thoughts would be very much appreciated. -Carl
 
My first thought is a vacuum leak at the carb, or intake to heads. If so, the plugs will be running dead white (lean). Have you eyeballed them? A vacuum leak is best determined by spraying carb cleaner about the carb and listening for the motor to speed up. USE LOTS OF VENTILATION!

The oil pressure SWITCH (not sender) is usually separate form the sender unit that operates the gage. I'd replace both of them. (Be sure to get dual station units up, not single station--they're different.)

Jeff
 
Welcome to ME.com!

A vacuum leak certainly possible, especially if the carb gasket wasn't replaced...could also be at the hose to the vacuum break, especially if original.

As far as the "conks out" after an hour, my gut says ignition failure due to a thermal issue...either the coil or the ballast resistor...

Fuel starvation is another possibility but only further troubleshooting will tell....next time it conks out, see if fuel squirts down the primaries of the carb when you depress the accelerator pump plunger. If it does, I'd suggest focusing on the ignition system...a clip on timing light is the fastest tool to verify spark is occurring...

Fuel pump - usually work or they don't - at least the mechanical ones....

The oil pressure switch is for the warning horn and, like Jeff said, is a separate part from the sender....best thing to do is get a mechanical gauge and verify the oil pressure produced in the engine.

Your idle speed shouldn't be more then 650 rpm once warmed up and should be stable.
 
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