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aq131d-275leg Engine removal/Outer clamp ring removal

Henry Zucker

New member
After removing the 6-clamp bolts, the flywheel cover does not want to pass through outer clamp ring. Any suggestions before i put a hammer to it, to assist the passage of the flywheel cover? It appears that the aluminum is pitted and corroded.

Thanks for the help.
 
There will be three threaded holes for "Jack Bolts" for jacking the clamping ring from the flywheel cover.
Blast the holes out, clean them and lube them.
Then install three 3/8" NC grade 8 bolts, and tighten them equally.
This should jack it away from the flywheel cover.

If the clamping ring does not want to move, then the next step is to drill a series of holes in it so that it can be split and sacrificed.
Once split, the corrosion will free up, and the ring can be removed.

They are not expensive in the used market......, and this is often the procedure used to remove a corroded one.

You can find them on e-Bay for around $30-40 or so.


Don't forget that the rubber cushions will have taken a "set", and that at least one (the inboard cushion) must be new in order for a good seal to occur.
(only the fwd cushion provides the seal between the F/C and transom shield)

When going back together, make sure that the exhaust manifold and the exhaust down tube align before the final tightening of the clamping ring.
(this is primarily for the cantilever hung engines)
Not normally an issue for engines using fwd engine mounts.

Be sure to replace the PDS bearing and seals, and pre-fill the grease cavity.
 
@RicardoMarine

Thanks for the help, Rick. You've been a world of information and a great help. I'm in the process of getting this boat back together so you'll probably be seeing me a lot on here.

I have a Clymer Repair Manual but it doesn't seem to go into depth. Is the Seloc Manual any better, or what manual would you recommend?
 
The Seloc and Clymers are known to have some errors in them.
I hate to direct you away from ME.com, but I've spent more time here putting together suggestions and links for the AQ series Volvo Penta drives.

Take a look here for the OHC engine information and links to OEM manuals, and this thread for OHC 4 single PDS bearing replacement.

Any questions, be sure to post back to this thread.

.
 
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