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Another water in the oil problem

spatera

New member
I bought a 97 Bravo with a 2 year old 4.3 Volvo Penta inboard. First time in the water it had no power and the gray sludge in the oil from water. (I had fresh oil in it). I figured blown head gasket but found a stuck valve and bent pushrod. The gasket was good but it seemed like the bolts came out so easy I figured that’s where my leak was. I had the head pressure tested, resurfaced, valves ground and magnafluxed. I bought new head bolts. I put it back in the water and it ran great for about 10 min when I noticed steam coming from the vent tubes again. My compression is 180 +/- 5 psi. I’ve blocked all the hoses and put about 25 psi in the cooling system, no leaks and holds pressure. I made a block off plate for the exhaust and put 60 psi, no leak. We inspected the cylinders when the heads were off. The only thing I’ve found is the mating surfaces between the exhaust and the riser had a few thousandths difference. I would think the gasket would still seal this.

Im at a loss as to where to look next. I’ve run it on the hose over an hour with no problems. I’m open to try any suggestions.
 
I should have been more clear. It is a Bravo 200 boat. I pulled the intake off today and made some block off plates to pressure test it. Put 40 psi and no leaks. Tomorrow I’m going to loosen the rocker arms and run another leak down test.
 
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I should have been more clear. It is a Bravo 200 boat.
Thank you.
In my first response, when I saw "Bravo" my mind went to Mercruiser. I should have caught that!


I pulled the intake off today and made some block off plates to pressure test it. Put 40 psi and no leaks.

Tomorrow I’m going to loosen the rocker arms and run another leak down test.
There is no need to loosen the rocker arm nuts.
If you will do a proper cylinder-leak-down-test (with the correct equipment), you will be cycling through each cylinder one at a time, and while at TDC C/S.

cylinder leak down test kit.jpg

You will be doing this starting at #1
cylinder @ TDC C/S and will be going right down the firing order.
While @ TDC C/S, the two valves will be closed.


If you do loosen the rocker arms, you will want to use the 6 stop static adjustment procedure when re-adjusting the hydraulic cam follower plunger depths.
 
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