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Alpha One Gen 1 Major Leak after Water Pump Change

PAG

New member
Been searching the forum and lots of good info on leaks but I cant find anything like what I have.

I have a 1990 Alpha One Gen 1 that was not leaking at all. I took the lower off and replaced the water pump. Put it back together and started pumping in oil. When I had about 3/4 of a quart in oil was pouring out the weep hole. Dont know exactly how full it was when it started leaking out.

Pulled it apart and confirmed I had the oil passage seal in and the o ring on the drove shaft. I didnt see anything that looked out of place. Back together and tried to pressure test it. The air is just blowing through whatever is leaking. I cant build any pressure and can hear that air just blowing through.

Only thought I have is could I have knocked off the driveshaft seal in the upper when reassembling? Or is there something else I missed that would casue such a big leak path.

Thank you for any help.
 
Local shop sold me this kit. Told me its universal so not all parts will be used on all out drives or if you only drop the lower not all parts are used. I didn't use the parts int eh pic with red on them. This normal or did I get the wrong kit?

[h=1]Sierra Water Pump Kit For Mercury Marine Engine, Sierra Part #18-3317
Water PUmp Kit.jpg[/h]
 
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