are the helmets all the same for the aq series drives. i do have another drive that has no lower unit. it has the 2 bolt trans. on it. is it a huge job to set up the shims. is it something that a car guy could do or do you need special equipment thanks
With the early drives, yes, the helmets are interchangeable with the collar steering forks. Once past the 290 or so...., they are not same!
Volvo gives us codes to be used for calculating the shimming.
However, on these older drives (that may now have been re-shimmed during bearing replacement),
I suggest NOT using the codes.
For a transmission swap, I suggest "Over-Shimming" the underside of the transmission.
With the transmission lightly clamped into position (O-rings removed/surfaces very clean) you take many readings between the two cases. Come to terms with a reading that is ambient!
You do the math, and reduce the shim pack by a value that gives you a .003" to .004" squeeze on the lower driven gear bearing when fully installed and tightened in place!
Ideally, the two cases come to within ZERO when the shimming is correct!
What we are doing, is "Squeezing/Clamping" the lower driven gear bearing as to prevent it from spinning within the cavity.... yet closing the "Gap" between the two cases!
It is a very simple and accurate procedure...... actually, moreso than using the codes, IMO.
The lower unit shimming is NOT the SAME!
This Pre-load is a Negative pre-load!