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1994 twin 200 Johnsons

subwayjo

New member
"I found loose and broken flyw

"I found loose and broken flywheel magnets in both engines, can I reinstall the magnets, I can make one good one from the two and would need to buy only one, if so how do I go about doing it ? is the magnet orientation critical. Joe"
 
"magnets need to be where they

"magnets need to be where they were...i think,the v6 ones are 5/16" between ea one,i'm not at my shop today,so i cant look it up for u,...u can contact cdi ignitions or 'RAPAIR.com'.
CK THE TIMER RING,IN THE CTR OF FLYWHEEL,my 97 200 was spinning like a top when warm,..bout dr me and the guys crazy tring to find the bog prob after running a while."
 
u can use an epoxy like jw wel

u can use an epoxy like jw weld..the indexing of the timer ring is absolute critical..cdi also has a guide for re-indexing it.
 
"I repaired both flywheel'

"I repaired both flywheel's and the port engine runs fine. the starbord engine will not start, I replaced the power pack and still no spark, I tested the stator charging coil output and it's putting out 120 volts, I disconnected the stop circuts and still no spark. any other suggestion would be appreciated. Joe"
 
"correction, I removed and gro

"correction, I removed and grounded the #2 spark plug, the # 1, 3, & 5 are for the sputter switch circut"
 
"well,..at this point,i would

"well,..at this point,i would suggest a factory service manual to elect ohm test all ign components,as well as cranking tests....ck all your plug in conn's sometimes a pin will back out ."
 
"I performed the resistance ch

"I performed the resistance checks as per the clymer manual and also the cranking output tests on the stator and the timer base and all are in or close to spec., the book calls for 130v min., i'm getting 120, i should be getting some kind of spark??


















/"
 
"yes,...disc blk/yell wire and

"yes,...disc blk/yell wire and try...also,..make sure u r using a good,hot batt,as u need min 300 rpm to fire.,ck w/plugs OUT."
 
"Hi, I just wanted to let you

"Hi, I just wanted to let you know that I gave up trying to fix the problem myself and gave it to a mechanic, it took him 2 days of trouble shooting to find a grounded wire in the engine harness, many thanks for your support. Joe"
 
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