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1991 honda BF15A 4 stroke

lee13

New member
i have found oil leaking from

i have found oil leaking from lower crank seal
i have removed the gearbox & lower housing and unbolted engine but the gearbox drive shaft will not fit thru the seal housing my question is how do you remove this shaft is it lh treaded? i only have the owners manual not the workshop manual and im stumped
 
"I have a BF100 which is the &

"I have a BF100 which is the "10 Hp" now sold as the BF8A "8 Hp" and the Honda Shop Manual for the BF75/BF100/BF8A has been very valuable.

My shaft is a Spline and when it was 'stuck', I put a rubber hose over the lower part and squeezed a Vice Grip over it and then a few hammer taps to free it."
 
"By "lower crank seal"

"By "lower crank seal" do you mean the the gasket between the engine body and the oil sump? When I took mine apart I removed the lower gear unit (propeller head) and the vertical drive shaft (from propeller head to the engine) all in one piece. The shaft remained connected to the propeller head but slid out of the bottom of the motor. The drive shaft passes thru the botton of the engine housing and is splined into the engine itself. There were no keepers or threads of any kind, the splines on the shaft just meshed with the splines on the bottom of the motor, basically a "slip joint". There is a rubber seal as the shaft enters the motor which might provide some resistance but the shaft will just slide thru the seal. Like I said when I removed my propeller head I tapped on one of the fins with a hammer and a piece of wood and the vertical drive shaft came loose of the motor end and stayed connected to the propeller head. I did not study how the shaft was connected to the propeller head but maybe it is also just a spline connection and I got lucky and the connection at the motor came loose first, which for me was great because that was what I was after. If your vertical drive shaft remains "stuck" in the motor then I think the suggestion pilotart gave above sounds like a good way to unstuck it from the bottom of the engine."
 
"follow up:
thanks to you bot


"follow up:
thanks to you both pilotart and graham

i tried the vice grips but had no luck so i got an 1" u bolt and some emery cloth and a heavy old engine pully that would fit over the shaft and used it like a slide hammer it took a while to finally go but yes i can confirm it is splined and was locked on by rust,
its now apart and i can confirm both oil seals, (now i find out there are two)one on the engine and the other in the housing.
and of coarse the gasket will need replacing.
a note to other readers the lower housing has some bad corrosion where this seal is and i will likely use liquid metal to repair it when i fit the new seal
this seal failed first allowing salt water to enter and that lead to the engine crankshaft seal failing
regds lee"
 
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