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1989 Mercury - No Spark

l008com

New member
I've got a 1989 Mercury 90 HP, its a 3 cylinder, 2 cycle motor.

This past summer, I was out for a ride when it started to lose power. It was sporadic over the course of a couple of minutes. It would come on and off, on and off. Then it died. I was unable to restart it. I tried until the battery started to get week. Then I had to plan B it and do some crazy heroics to recovery the boat.

A few days later, safe and sound in my driveway, I tried to figure out what was going on. I removed the plugs and confirmed there was fuel. Then I used a spark plug tester and confirmed that NONE of the 3 cylinders were getting spark. That seems odd to me, given that all three plugs each have their own ignition coil. What would kill them all, all at once.

One thing that was suggested was maybe the kill switch. Or the man overboard switch. In 40ish years of owning this boat, we've never used that. I honestly don't even know how to use it. But I know its in the same position its always been in. Is there something else I should do or some other way I should check it?

And if its not that - which I tend to doubt - then what else could cause no spark like this?

Unfortunately I had a busy Summer and haven't had time to dig in to this until now, but those carbs are full of now-old fuel and I really at the very least, need to get this thing running so I can winterize it and pack it away.

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Charge the battery.----Have it load tested.----Pull starter apart and inspect it.---Do an ohm test on armature.----No $$ spent so far.
 
What will a bad stator look like? Like if it get it out, will I be able to tell by looking if its bad? Also is it under the flywheel like it is in tiny engines?
 
There was NO spark, but it cranked just fine. So pretty sure the battery and starter are just fine.
The reason for Racer's remark about the starter is that if the engine does not reach 300 rpm cranking speed, it will not have spark. It may look fine to you when it is not.
 
Oh the engine was cranking away when I was trying to restart it. Then again in my driveway it was also cranking away, but no spark.
And remember, it died while under way, so stator sounds very plausible, starter does not. But I'm no pro at this so who knows.
 
If the engine has the original black or blue stator, chances are that is the root cause since it was very well known issue with those early engines. You'll need a DVA adapter and a digital VOM to check the stator peak voltage to see if it has failed.
 
I don't know if its original, but I'm pretty sure it hasn't been replaced in the 15 to 20 years that I've been maintaining this boat. Before that, who knows. I was a child when we got this boat and I'm 45 now :p

So sounds like the stator is the best place to start. Are there any guides around for getting at it? I googled around but only found guides for much newer motors.
 
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