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1988 9.9 stalling when hot.

43_lx_merc_1996

Regular Contributor
I have a 1988 9.9 that stalls when hot. If I pull the choke out briefly, before it stalls the engine will continue running. After a few minutes I can push the choke back in and it's just fine. This problem usually happens after running at a high RPM for a few minutes, then slowing to half throddle.

Any suggestions appreciated.

thanks,

Chris
 
Those symptoms are typical of either an upper main bearing seal leak or an intake leak.

I have seen/experienced that on a number of portable Merc's (I personally own two 9.9's and a 15 - and these are these models are the bulk of the ones that I service).

Your's is right at the age where the rubber on the seals is getting quite old or the gaskets are giving it up.

There is a couple things you can look for to try and determine if one of the two "potential" issues exist that I have noted.

Take a look, as good as you can, under the flywheel (without pulling it) soon after the motor has been running for a bit (but after it cools enough you don't burn a finger :)). You can rub your finger up under the (lip/rim whatever you want to call it). If it comes back somewhat "oily" - think of giving your finger a shot with some WD-40 - that kind of oily, then you probably have a shot upper main seal.

If that's nice and dry, the second thing to check is the intake gasket. I'm not talking behind the carb, the "intake" gasket on the 9.9's is on the side of the motor back near the "head" (which really isn't a head in the typical sense).

To find the intake, from behind the motor with the hood off (so you are facing the prop) it's located on the right hand side, behind the shift/throttle linkage (about the midway point).

The pic below is point out the the three (3) bolts that hold intake cover on (gasket is under that cover). The model has been converted to "remote" so the linkage may look a little different if yours is a tiller, but should point you where to look.

You can remove those three bolts and get a look at the gasket underneath. I have replaced quite a few of these (plus main seals) on alot of mid/late 80's models in the past couple seasons.

pics 017.jpg
 
Try that idle adjustment first, however. Ethanol gas as made this necessary on a LOT of motors I work on.

You might get lucky!

Jeff
 
For sure - definitely try the easy fixes first, even if they are not as "fun" as tearing down the whole block :)

With older motors they often times develop a "personality" and don't like to be messed with, so the least invasive repair is usually the best.

The "if it ain't broke, don't fix it" saying applies. But on the other hand, if you have to do "open heart surgery", replace the rest of the guts while you are in there - they will probably break 5 minutes after you have it back together otherwise...
 
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