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1976 40hp NOT STARTING, NEED HELP

Chris Fyfe

New member
Hi everyone, I've recently bought a 1976 40hp evinrude, it's a pull start with no starter, I have done the obvious checks, fuel, spark and compression and all seem OK, the cut off switch wires have been cut and I have no other ideas on how to start it, (it's not seized) any help would be greatly appreciated
 
Spark, with the plugs removed, should jump a 1/4" gap on that model with a strong blue lightning like flame... a real SNAP! The compression should be up around 100 psi and fairly even on both cylinders. The description of just seeming okay means nothing to us. Let us know what those readings are.

Now, if you have spark and compression as I described and the engine won't fire... the most likely cause is a fouled carburetor, in which case, remove, clean, and rebuild it.
 
Thanks very much for your reply, I'm pretty new to outboards so I only really know the basics, I think when I checked the compression it was only at around 65psi, is there any way of increasing that, piston rings etc?
ill clean and rebuild the carburettor and let you know how it goes, thanks so much.
chris
 
A compression reading of 65 psi is low BUT perhaps the gauge is faulty.... also compression depends on the speed of which the engine cranks over, also the cylinder walls may be extremely dry.

Note that your engine has a adjustable slow speed needle valve (top of carb)... Instructions are below.

Note again... laying in a horizontal position in the bottom center of the float chamber (way in back of that 7/16" clotted hex screw) lays the high speed jet. I suggest that you make sure that it is clean by carefully using a piece of single strand steel wire to clean it as solvent just doesn't do that job properly.

(Carburetor Adjustment - Single S/S Adjustable Needle Valve)
(J. Reeves)

Initial setting is: Slow speed = seat gently, then open 1-1/2 turns.

Start engine and set the rpms to where it just stays running. In segments of 1/8 turns, start to turn the S/S needle valve in. Wait a few seconds for the engine to respond. As you turn the valve in, the rpms will increase. Lower the rpms again to where the engine will just stay running.

Eventually you'll hit the point where the engine wants to die out or it will spit back (sounds like a mild backfire). At that point, back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed setting.

When you have finished the above adjustment, you will have no reason to move them again unless the carburetor fouls/gums up from sitting, in which case you would be required to remove, clean, and rebuild the carburetor anyway.
 
So the cut-off switch wires have been cut, you say? You'll want to fix that before you start it. That switch is there for a reason. If it is not working, the motor can (and will) run crazy wild and you may not be able to stop it.
 

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