I am struggling to make this conversion work. The original CDI system had a weak spark under load and would load up at idle and not perform under load. I decided to convert the whole thing to automotive ignition, replacing the CDI and coil with the following:
1. Flame Thrower 1.5ohm coil
2. MSD Street Fire 5520 multispark box
3. Carbon core wires (required by MSD box)
4. smaller gap plug. (currently using NGK BP8H-N-10 plugs), but I think they are the problem.
Symptoms: Starts up with a weak idle. A little stumble, but seems to stay running for a minute or so. It has great performance at and above 2000 rpm. Below that it stumbles and gets progressively worse, until it won't idle and we paddle back to the boat ramp.
It has a new power head so we have to run extra rich oil mixture (25:1), which is probably contributing to the problem.
The cap looks good and the rotor to cap tolerance has been fine tuned to within .005. The current plugs are gapped at .030 and were originally at .035 with the same symptoms.
Carbs are refreshed and clean and mixture screws have been fiddled with to achieve highest RPM at idle.
I am looking for a small gap surface gap plug to try as I feel the traditional gap plugs are collecting raw fuel in the valley around the electrode and "loading up". Anyone have any success with an automotive ignition (with or without MSD) and want to recommend a plug to use?


1. Flame Thrower 1.5ohm coil
2. MSD Street Fire 5520 multispark box
3. Carbon core wires (required by MSD box)
4. smaller gap plug. (currently using NGK BP8H-N-10 plugs), but I think they are the problem.
Symptoms: Starts up with a weak idle. A little stumble, but seems to stay running for a minute or so. It has great performance at and above 2000 rpm. Below that it stumbles and gets progressively worse, until it won't idle and we paddle back to the boat ramp.
It has a new power head so we have to run extra rich oil mixture (25:1), which is probably contributing to the problem.
The cap looks good and the rotor to cap tolerance has been fine tuned to within .005. The current plugs are gapped at .030 and were originally at .035 with the same symptoms.
Carbs are refreshed and clean and mixture screws have been fiddled with to achieve highest RPM at idle.
I am looking for a small gap surface gap plug to try as I feel the traditional gap plugs are collecting raw fuel in the valley around the electrode and "loading up". Anyone have any success with an automotive ignition (with or without MSD) and want to recommend a plug to use?

