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Recent content by Dan0509

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    Mercury 7.5/9.8hp lower unit repair

    Hi guys. I am writing in hope that someone could give me advice on how to remove prop shaft from mercury 9.8hp gear box. I was replacing water pump yesterday and when i took pump housing out,i didnt like how drive shaft bearing looks,it has some rust on it. I went ahead and ordered seal kit for...
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    Johnson 20hp 1975 tiller shift

    Hi all. Guys maybe somebody could help me out and tell how can i remove handle on the tiller of my motor that has shifting mech built in it? I had a look but no luck and i dont want to break it. I took some photos,but i cant upload the here for some reason. Any help? Many thanks.
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    How to align connecting rod caps on mercury 7.5 and 9.8hp motors.

    Hi everybody. Have purchased 2 brand new rod from one shop. they both came,but one had miss matched cap so i got refund and purchased another brand new rod. It arrived and when i checked alignment it was ever so slightly out. Cap was not miss matched,but i can feel tiny step on the bearing...
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    Mercury 9.8hp rebuild saga goes on........

    Hi everybody. You guy probably start laughing from me now. Anyway's. Got all parts now and happy with their condition,well,was happy 5 mins ago and now i feel like putting that motor in the box and taking it to the dump:mad:. Got 4 relly nice connecting rods. No rust,no scoring marks,still see...
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    Mercury 9.8 hp powerhead rebuild question

    Hello everyone. Its me again with my mercury 9.8hp motor. Managed to get all parts i need and started putting powerhead together. After i cleaned all parts,checked everything,the checked again,went ahead and put piston on con rod. At this stage i am concerned now. Piston pin slides in piston by...
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    Mercury 9.8hp serial 9008203

    Hi all. I am trying to rebuild old merc 9.8 serial 9008203. I cannot seem to find what year is this serial number. I need replacement crankshaft and found good one,but its 1968 an i think that my motor is 1973. It has points ignition and has lightening word on the block. My original crank has...
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    1994 johnson 15hp 2 stroke

    Hi all. Guys,maybe someone could help me out finding parts for my 15hp johnson 1994. I need tiller arm and gear shifter with linkage. I just cannot find nothing at all. I managed to find brand new powerhead,that was sold as spare part/ replacement and also have very nice midsection with gearbox...
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    Johnson 9.9/15hp 2 stroke crankshaft fitment

    Hi everyone. I have question about crank from 15hp johnson 1991. My crank is not in very good condition,but i have couple good cranks,but they came out 9.9/15hp post 93 motors. Both cranks look same,just flywheel locating key is smaller on post 93 engine. I know that both motors have same...
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    Johnson 9.9hp 1981 year oily exhaust

    Hi all. I Just finished a restoration project which was a 1981 Johnson 9.9hp outboard. It was stripped,painted,crank seals replaced,new thermostat and also i converted it to newer style tiller that uses cable instead of pre 1986 style handle with cogs. I had all the parts so decided to go...
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    Johnson/Evinrude 9.9/15hp 2 stroke

    Hi all. I am new to this forum but,have been reading it for a long time. I am working on the 92 johnson 9.9 and need to run cylinder head bolt threads,but i dont know size and pitch of the thread. I know that smaller threads,for example bypas cover bolts are 1/4" unc 20 tpi,but need help with...
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