Re: mercruiser 470 alternator brackets
You will also have to use one or two of the bolt holes on the timing cover to stabilize the bracket, but I think the one I have also uses an open thread hole in the cylinder head. I don't blame you for trying to save a couple of bucks but just wanted to make sure you don't create other problems for yourself, that is all. I paid around $400 for my aftermarket upgrade and to tell you the truth I wasn't happy with it. First of all, I had to take the alternator to a buddy of mine who rebuilds starters and alternators for a living. The alternator originally was overcharging and he had to do something with one of the diodes to get it working for me. The alternator was brand new! I told him how much I paid for the kit and he told me that he would not charge me anything for this one. Next, I tried to install alternator and all seemed well until I started engine and found that I could not get the alernator to run true on the prefabricated bracket that I just paid for. I later found out after really looking hard and putting a straight edge on the pulleys that the bracket had been welded on crooked and was not running true. I had to take the whole thing back off and apart and cut, square up, reweld, reinstall, repaint and all the rest of the bull**** that I thought I had overpaid for to begin with! lol So, more power to you for trying to make it yourself but just make sure you take your time and maybe try and look at some pictures of how these aftermarket outfits are putting these things together. As for the wires you mentioned earlier, you can cap them off real good but be aware that they will still be hot as long as the rectifier,damper,magnets are intact on the crank. I took mine apart and got rid of all that slop. The charging systems were one of the reasons the 470s got "infamous" name. Although, some old timers sware they have never had any problems, but I seriously doubt this to be the case. You will be happy when you install your alternator setup. I have a 65 amp alternator and was told that you don't even need that much but that does depend on accessories and power demands that you will be happy with. If you decide to keep the boat consider the following upgrades: replacement of the two camshaft seals if you are leaking coolant at front weephole, replace points with Pertronix electonic ignition, 8mm plug wires that are compatible, install 40,000 volt coil, new distributor cap and rotor, a new set of NGK plugs, reset timing to around 5-6 degrees btdc (don't try and set timing by ear cause it don't work), gap plugs at .040 after Pertronix installation, replace 3" heat exchanger with a 4" heat exchanger, make sure you change impellar in drive as required, drain coolant at the front 7:00 position on timing cover every season and put in new 50/50 coolant mix.
But before you do anything that I recommended above, do a compression test, see if the engine runs without overheating, make sure the cooling system is working properly, change the thermostat with OEM part, make sure drive and controls are working properly. If you plan on running the boat with some sort of confidence or reliability in mind you really need to do the above before you run it hard. Your call! P.S. there is a good site for 470 owners called breezeworks 470 talk that I am a member of and you will get all the help you need with your engine system if you are not already aware it exists.
best of luck, Tom