"The O-rings--especially the i
"The O-rings--especially the inside one--love to allow water to leak into the motor unless the surfaces are PERFECTLY clean and undamaged. I bought a new riser and elbow, installed it in July, and it was leaking water into the motor by September. The O-ring seat wasn't perfect--and this was a new part!
I now epoxy the whole works together, and it never leaks again. The way to do this (I learned the hard way) is to:
1. Locate the assembly in place and mark where the parts line up.
2. Remove the parts and clean every surface where the O-rings AND that stainless sleeve go.
3. Using slow cure epoxy (ah-hem!) coat the O-rings, their mounting surfaces, the stainless ring and the place where it seats, with epoxy.
4. Assemble the unit, aligned to your marks, and snug tighten the bolts. (I had to custom grind an old open end wrench to get at that one underneath.)
5. When the epoxy has cured overnight, tighten the bolts all the way.
And when you install the assembly, be sure the gasket face on the manifold is perfectly clean. Any old gasket left behind will cause a leak.
Jeff"