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Here's a link direct from the Merc manual I posted! Your Mechanic is wrong, unless you actually have a T-Bolt V Dizzy? Take it, or leave it!
Marc, here's what needs to be in order:
good cylinder pressures.... I.E., compression
properly operating valves
correct valve timing.... I.E., camshaft correctly indexed to crankshaft.
properly functioning fuel delivery system
functioning ignition system
correct ignition system spark advance ..... not only during BASE mode, but throughout the RPM range
I'd strongly suggest that you find your OEM ignition advance curve (per your engine serial number), and compare your actual spark advance (the number of degrees that you see per RPM throughout the range), to the Mercruiser curve graph.
Understand the ignition advance numbers being thrown at you here are absolutely meaningless unless accompanied with an associated engine RPM!
IOW..... I could tell you that your total advance is to be 28°.....… but unless I include the RPM where you will see this 28°, it will be absolutely meaningless to you...... and perhaps even dangerous!!!!
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MCM (Sterndrive) Model MCM 4.3L ALPHA /BRAVO
MCM 4.3LH ALPHA / BRAVO
MCM 4.3L EFI ALPHA /BRAVO
Propshaft Horsepower
(SAV1 Rating)
190 205 (190)2 2101 (188)2
Propshaft Kilowatts (SAV1 Rating) 142 153 (142)2 1571 (146)2
Number of Cylinders V-6
Displacement 262 cid (4.3 l)
Bore / Stroke - in. (mm) 4.0 x 3.48 (101.6 x 88.4)
Compression Ratio 9.4:1 9.4:1
Compression Pressure Minimum 100 psi (690 kPa)7
Idle rpm In Neutral3 650 rpm5 600 rpm5
Maximum rpm (at WOT)3 4400-4800 rpm
Oil Pressure (at 2000 rpm) Minimum 30 psi (207 kPa)
Minimum Oil Pressure (at Idle) Minimum 4 psi (28 kPa)
Fuel Pressure (1800 rpm) 3-7 psi (21-48 kPa) 30 psi ( kPa)
Electrical System 12 V Negative (–) Ground
Alternator Rating 55 or 65 amp 8
Minimum Battery Requirements 375 cca / 475 mca / 90 Ah
Firing Order 1-6-5-4-3-2
Spark Plug Type
AC - MR43LTS
Champion - RS12YC
NGK - BPR6EFS
Spark Plug Gap .045 in. (1.1 mm)
Timing (at idle rpm)4 10° BTDC 8° BTDC
Preliminary Idle Mixture 1 1/4 Turns DNA
Thermostat 160° F (71° C)
Notes:
1 Power Rated in Accordance with NMMA (National Marine Manufacturers’ Association) rating procedures.
2 Power Rated in Accordance with SAV1 rating procedures. This rating procedure is used to certify that the
engine complies with “Stage 1” Bodensee and Swiss Regulations. Horsepower differences shown result from
differences in test rpm, allowable test tolerances, and/or installation of special kit components.
3 Measured using an accurate service tachometer with engine at normal operating temperature.
4 Timing must be set using a special procedure as outlined in the appropriate section of this manual. Timing cannot
be properly set using the conventional method.
5 A special procedure must be followed to adjust idle rpm. Consult your Authorized Mercury MerCruiser Dealer
before attempting this procedure.
6 Idle speed on EFI models is not adjustable.
7 Minimum recorded compression in any one cylinder should not be less than 70 percent of the highest recorded
cylinder.
8 Serial Number Break for 65 Amp alternator: OL619083 and above.
Setting Base Ignition Timing
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power
supply leads, if applicable, on light to 12 volt battery.
2. Connect a shop tachometer to engine.
3. Using a jumper wire, connect the ignition system timing lead (PUR/WHT wire) to a good
engine ground (–). This locks the ignition module into the Base Timing Mode.
NOTE: Before starting engine make sure the timing tab and marks on damper are clean.
Chalk or white paint on timing marks may help visibility.
4. Start engine and run at normal idle speed. Allow engine to reach normal operating
temperature.
5. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional
damper.
6. If adjustment is required, adjust timing by loosening distributor clamp and rotating
distributor body as required until timing mark on damper or pulley lines up with the mark
on tab specified in “Specifications.” Tighten clamp and recheck location of timing mark.
7. Make sure that the distributor has been tightened. Remove the jumper wire from the
timing terminal.
8. Remove jumper wire between the timing lead (PUR/WHT wire) and ground (–).
IMPORTANT: Be sure to disconnect the jumper wire from between the ignition system
timing lead and ground (–) before attempting to resume normal operations. If the
jumper wire is left in place, the ignition module will operate in the Base Timing Mode.
This means that the additional timing advance features would not function.
9. Stop engine and remove timing light.
Model 4.3L / 4.3LH 4.3L EFI
Spark Plug Gap .045 in. (1.1 mm)
Spark Plug Type
AC-MR43LTS
NGK-BPR6EFS
Champion RS12YC
Acceleration Spark Advance
This feature is active during acceleration only. When accelerating, the ignition module may
add more spark advance to the “Base Spark Timing Curve”. The amount of spark advance
added, is totally dependant on how fast rpm increases (how fast the throttle is moved). This
feature is also active within a certain rpm range. This range may be slightly different from
one engine model to another. The approximate rpm range for this feature is 1200-4000 rpm.
Within this range, the module can add approximately 10 degrees of spark advance to the
base spark timing curve.
Mean-Best-Timing (MBT) Spark Advance
During light load cruising, the ignition module searches for the optimal ignition timing. This
is also accomplished by small changes to the spark advance. At a given rpm, the module
will try to add a small amount of advance and wait to see if there is an rpm change. If rpm
increases, it will try to increase timing more. The module will continue to advance timing until
it no longer gets an increase in rpm. Conversely, if it senses an rpm drop, it will start to retard
some of the spark timing. The approximate rpm range for this feature is 1200-4000 rpm.
Within this range, the ignition module can add approximately 10-15 degrees of spark
advance to the base spark timing curve.
NOTE: The Audio Warning System is also connected into the ignition module circuit. If the
audio warning system becomes activated by the closing of one of the audio warning system
switches, the MBT feature is deactivated.
Over-Speed Control
The ignition module will prevent the engine speed from exceeding a preset limit by stopping
the spark. This feature has an rpm range that varies from model to model. The over-speed
limit for a particular engine is set slightly higher than the top end of the rpm range for that
model. For example, if the recommended range is 4600-5000 rpm, the over-speed limit
would be set at 5100 rpm. When rpm reaches this limit, spark is turned-off until engine rpm
drops down to a “Reset rpm”, which would be approximately 4750 rpm for this example. At
this point, spark comes back on.
Knock Retard Spark Control
The knock control feature helps provide protection from harmful detonation. Knock control
is handled by the Knock Control Module. This module receives a signal from a sensor that
is mounted on the engine block. The knock control module works in conjunction with the
ignition module to retard the timing if spark knock is present.
IMPORTANT: The graph below shows the typical advance ranges for a Thunderbolt
V ignition control module. The numbers plotted on the graph are not representative
of any particular model. It is only presented to provide an understanding of how the
system functions.
Based on the timing graph in the manual with a base timing of 0 you should reach max timing 25 degrees before top dead center +/- 10 degrees by 1800 rpms.
The + is (Acceleration advance range) and ( MTB mean best timing)
The - would be (knock control spark range) meaning if a knock is sensed by the knock sensor the timing will retard up to 10 degrees or so.
so if base is set to 8 BTDC then max should be 33 btdc at or by 1800 rpms if no knock is detected.
= Base Timing Advance Curve
= Idle Speed Advance Range
= Knock Retard Range
= Acceleration Advance Range
= MBT Advance Range
Your serial number says efi
SO YES YOUR ecm CONTROLS timing
What year is it........my manuals dont list by serial number but by year.........
FOR FUTURE REFERENCE WHEN POSTING
POST ABSOLUTLEY ALL THE INFO YOU CAN SO WE DONT HAVE TO WORK AS HARD FINDING ANSWERS...............
Agreed. I cannot really find out what my full throttle timing is.
We're not after full throttle ignition timing!
You'll want to be looking at the progressive advance, and the advance at the prescribed "full-in" RPM.
The correct ignition advance curve graph will show you this.
But the engine is timed to 8* in base timing as it should be.
Yes..... but this does not guarantee that the module is offering the correct progressive and/or TA.
I'm showing 150lbs on every hole for compression.
OK!
Everything else internally I'm unsure of but seeing that this is a brand new GM marine I'm hoping and expecting everything is correct and to spec. W
Agreed.
MichiganMotors generally ensures that the cam followers are set to specs!
We will assume that the camshaft indexing is also correct!
If not....... it too may explain the poor performance!
We are testing the fuel this weekend, I'm hoping that it's just my pump thats not producing or something along those lines.
Good! That will become part of your P of E.
We're going to manually squirt fuel into the throttle body as we're driving under load to see if we can pull up rpm that way. If that doesn't work........
Be very careful if using this rather unorthodox procedure!
I think the only other thing that's left could be a bad ecm.
And this is exactly why I have been suggesting that you look at the progressive ignition advance..... and at the Full-In total advance.... and the RPM where this Full-In advance occurs!
Then compare your numbers to that of the OEM specs!
Me in blue text.
NOTE: the following is an example only...... see your OEM specs as per your engine model.
Open up this PDF file.......
http://www.boatfix.com/merc/Techbk/95/95HGB4.PDF
..... and go to PDF page #12 under this heading below.
MCM V-6 262 CID (4.3L) with Thunderbolt IV
The vertical colum to the left represents the ignition advance provided by the module.
NOTE: "BASE" or "Initial" advance are not included in the vertical scale.
The horizontal scale represents engine RPM.
The line graph will show you where the spark lead is at an array of RPM.
Note the increase in ignition advance from the low RPM BASE mode! This is the progressive advance.
A progressive advance is necessary because the fuel/air mixture does not combust instantaneously. It requires a "lead" as the rotating assembly's speed increases....... I.E., an advance! This advance must correlate wtih engine RPM.
Note that the increase in progressive advance levels off at about 2,500 rpm. At 2,500 rpm, the advance is "full-in".
Using this graph..... and if we add a BASE or Initial advance of 8* to the module's advance of 14*, the advance that the engine sees @ 2,500 rpm is only 22*! A far cry from 30*!!!!
As you can see, if you were to change the BASE of 8* to 10*, the progressive and TA will also change by that same 2*.
Again... the above PDF file is an example only!
See your OEM specs as per your engine model.
Now... assuming that all else is OK and is up to snuff:
..... If by chance your ignition module is NOT offering the correct degrees of advance (not enough)...... your performance will suffer!
.... Conversely.... if your ignition module is offering too much advance.... or advance too early..... you'll risk engine damage.
.
Some of what you say I can understand, other stuff you definitely need to dumb it down for me........I'm mechanically inclined, but only to a point. When you mention graphs, and ta's, and progressive advance etc.......I start to go cross eyed.
I agree.
Simply put inorder for a motor to achive wide open throttle under load the timing must advance.
So with a base of 8 and the timing control adding ~ 22 more you should see about 30 total degrees advance (btdc).
This should occur by 2000 rpms if the timing spec is the same as prior year v6 motors.
So if you are not getting any advance either there is a ecm issue or a sensor it telling the ecm to retard the timing.
Did you reinstall the knock sensor? If all the wiring connected to the correct places?
Thats my best guess
I agree.
Simply put inorder for a motor to achive wide open throttle under load the timing must advance.
So with a base of 8 and the timing control adding ~ 22 more
1..... you should see about 30 total degrees advance (btdc).
This should occur by 2000 rpms if the timing spec is the same as prior year v6 motors.
Correction to my last post, lines 4 and 5:
Just prior to TDC (top dead center) the spark ignites the fuel/air mixture causing combustion.
This "lead time" (comomonly known as ignition spark advance) is measured as crankshaft angle (degrees).
1.... NO!So after we try the fuel test and if that does not work,
1.... are you suggesting I go back and increase my advance. Try it at 9* or 10*??
2.... Because if timing is going to be this finicky or difficult I'm better off just taking it into a Marine shop.
No its marked on the balancer with a sticker with my timing marks. It's pretty easy to time. But Ok I will check out the graph.
Just an FYI..... GM has used several diameter harmonic balancers over the years. When the "decals" are used (such as the Mr. Gasket decals), the decal must be correct for the balancer diameter.
IOW... you cannot use a 6-3/4" decal on a 7" or a 8" balancer..... or visa-versa.
If this decal is not correct...... the separation angle (between markings) will be OFF, and your timing attempts will also be OFF.
Will probably look more into the timing thing once we rule out lack of fuel first, because that will be quickest and easiest thing to check.
IMO.... while it's never a bad idea......, the quickest and easiest things to check are not always going to lead us to the issue.
Marc, I hate to keep telling you what to do, or what's wrong with your understanding.... so please forgive me if I am sounding rather authoritive! That is not my intention!
Marc, I hate to keep telling you what to do, or what's wrong with your understanding.... so please forgive me if I am sounding rather authoritive! That is not my intention!
With all due respect...... what's your suggestion when the OP is having trouble understanding what he's about to under-take?............ therefore the continued explanation of all this technical jargon is falling on deaf ears and only overly explained and repeated.
We understand your "thorough" understanding of a four stroke engine operation including your "expertise" of timing.
Lets keep it simple................. KISS
Loose the acronyms, loose the over explanation................. geeeeeeze!
It makes one DIZZY trying to read all of it............over and over and over again!
nough said!
With all due respect...... what's your suggestion when the OP is having trouble understanding what he's about to under-take?
Do we explain in the simplest of terms, and risk causing further lack of understanding?
If you are getting DIZZY.... I'd suggest that you stop reading!
.