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Engine Drain Ports - Clogged!

flyboyusa

New member
I'd thought I'd write up a little public service announcement about draining cooling water during winterization based on my work this weekend on my boat.
I recently purchased a used 2008 Chaparral 236 SSi with a Mercruiser 350 MAG MPI and Bravo III outdrive. It's always been in fresh water and appears to have been well maintained and babied. It's been quite a few years since I've worked on I/O engines, but I decided to do the full winterization myself, since I'm pretty experienced with this type of work.
My engine has the 3 point drain system - you're supposed to be able to pull out 3 blue drain plugs and, in theory, all of the water in the block, manifolds, risers and Cool Fuel III module will be drained. I did this and let it all drain out.
As a last precaution, I pulled the hoses off the underside of the manifolds to make sure the water had indeed drained - it had.
I then pull off the quick disconnect fittings from the underside of the engine block to make sure all of the water was drained. I didn't get any water to come out, so I assumed it was drained fully. I had remembered many people discussing how these ports can get clogged and trap water in the block. They can get clogged with sand and scale, etc.. So I decided to grab a small screwdriver and poke up into them to make sure they weren't clogged. Sure enough, they were clogged. I poked through the sediment and began working it loose and breaking it up. The water started pouring out of the block. Absolutely nothing had drained from the block when I followed the service manual instructions of pulling the 3 blue drain plugs!
So...lesson to anyone reading...if you have "automatic" drain hoses that exit the bottom of your engine block on both side (see drawing below) - then you absolutely need to pull them off during winterization and poke up into them to make sure all of the water has drained from the block!
If I hadn't have done this...the results would have been disastrous!

Cheers!


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My Volvo Penta manual states clearly that after removing the blue plugs, to push a wire or Similiar object into the port to dislodge any debris.
I’ve never had the block port plugged, but the drain for the head is 50/50.
It seems when operating near the beach, some sand is picked up, & settles in that drain.
If water drains when removing the plug, obviously it’s not plugged. If nothing comes out, I root around with a framing nail.
 
Excellent post, this is something that's been discussed many times, and some advocate removing this system and going back to the normal simple drain plugs.
 
Correct Louc, I recommend removal just for that exact reason. Install regular manifold drains with the blue plugs, remove the block fitting and hoses, install the brass block fitting with the blue plugs cut the hoses short and loop them at the drain manifold at the front of the engine
 
some have an additional hose to the exaust manifolds with a check ball system. the second red loop is for those hoses
 
I've had blocked drains that needed cleaning on an in line 4 with conventional block drains so don't blame it on blue plastic plugs..
 
The danger with that system is that some water comes out & the owner thinks it’s drained but not near enough because some of the drains were clogged. My advice to a relative who had one of these (new boat) was to measure what comes out in a 5 gallon bucket and if you don’t get close to the same amount as when it was new, then start looking for clogs…just hope you can get at the block drains….
 
I have a 5.0L Alpha 1 Gen II. I always run my boat up to temp on a hose to get the thermostat open, then I remove my 5 blue blue plugs to drain the block, risers, and water pump. I also have a 6 gallon jug I've rigged up with a male hose fitting. After the block drains I reinstall the blue plugs, then fire up the engine and suck 6 gallons of pink anti-freeze through the system.
 
If you’re going to fill the system, Just be sure the “pink” you use has corrosion inhibitors. The basic RV stuff does not, it’s for use in plastic lines.
Years ago we ran inboard Mercs, in the NWT. They were stored in temps that dropped to -40C.
I never saw the need to push anti freeze into airspace. Air does not feeeze. Never had an issue.
 
Opinions and method for winterizing are like A$$ HOLES,

Everyone has one!.

Those who have experience dont have issues. Those who dont have experience listen to too many opinions.

JMHP
 
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