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Heat exhanger cleaning

Discussion Forum at MarineEngine.com » Crusader Marine » Heat exhanger cleaning « Previous Next »

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Bob Dunne
Member
Username: bobct

Post Number: 20
Registered: 10-2009
Posted on Tuesday, November 03, 2009 - 04:39 pm:   Edit Post Delete Post View Post/Check IP

I pulled the end caps off my 454 heat exchanger today and some of the holes are clogged up.

Did I read correctly that the whole assembly slides out or am I losing my mind? What's the best way to clean out the holes?

I've read mixed things about bringing it somewhere but I have all of the hoses disconected so now would be the time. Same with the u-cooler? I haven't touched that either. Engine was not overheating, just catching up on maintenance after just buying the boat.

Bob
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diver dave
Advanced Member
Username: diver_dave

Post Number: 491
Registered: 08-2008
Posted on Tuesday, November 03, 2009 - 05:04 pm:   Edit Post Delete Post View Post/Check IP

Those tubes are soldered to the copper pipe. It takes 500 deg to seperate them! I would take the units to a radiator shop that does marine work. If you want to fool with it, take a wooden stick and poke at the zinc and calcium residue. I would not take anything made of steel to it. A good boilout will also clean the internals that you won't be able to reach.
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Dennis Bartkowiak
Member
Username: 76luhrs

Post Number: 12
Registered: 08-2006
Posted on Tuesday, November 03, 2009 - 07:55 pm:   Edit Post Delete Post View Post/Check IP

Use a descale liquid, found at hardware stores or plumbing supplier. Eye protection and gloves are a must. I do boiler work and have always used this on my oil coolers and heat exchangers.
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makomark
Senior Member
Username: makomark

Post Number: 1820
Registered: 09-2008
Posted on Tuesday, November 03, 2009 - 09:42 pm:   Edit Post Delete Post View Post/Check IP

Another handy item is a 3/8" diameter block brush. Like Dave said - no steel bristles.
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Bob Dunne
Member
Username: bobct

Post Number: 21
Registered: 10-2009
Posted on Wednesday, November 04, 2009 - 08:12 am:   Edit Post Delete Post View Post/Check IP

will a brush go all the way through to the other side? In other words, will I see light if I rifle the holes clean?
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makomark
Senior Member
Username: makomark

Post Number: 1822
Registered: 09-2008
Posted on Wednesday, November 04, 2009 - 08:37 am:   Edit Post Delete Post View Post/Check IP

with both caps off and a long enough brush, Yes - daylight should be visible thru all those tubes.

The brush I have has bristles for about 10, maybe 12 inches. the overall length is at least 30". Looks like a gigantic test tube cleaning brush from chemistry class.
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Bob Dunne
Member
Username: bobct

Post Number: 23
Registered: 10-2009
Posted on Wednesday, November 04, 2009 - 08:53 am:   Edit Post Delete Post View Post/Check IP

that sounds like a good approach. Where did you buy your brush?

thanks,
Bob
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makomark
Senior Member
Username: makomark

Post Number: 1824
Registered: 09-2008
Posted on Wednesday, November 04, 2009 - 09:21 am:   Edit Post Delete Post View Post/Check IP

I got it thru the boat shop where I worked. The last conversion kit I touched had schaefer Brush Company listed as a source. they are up in minn or wisconsin, in the middle of the country. they had a part number but I don't have that booklet handy. I bet if you searched on the WWW, you could find them. Tell them you want the "mercrusier heat exchanger brush" they've been selling for years and see what they say. I believe I got two for $15 and that was years ago.
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makomark
Senior Member
Username: makomark

Post Number: 1828
Registered: 09-2008
Posted on Wednesday, November 04, 2009 - 07:42 pm:   Edit Post Delete Post View Post/Check IP

bob:

here's the info:

schaefer brush MFG CO, INC, milwaukee wis. 53204
brush part number 01299.

The picture is a bit faded but it is similar to my earlier description. The difference is the bristle part is maybe 4-6" or 10-15% of the total length has bristles. The text of the manual describes it as a "suitable wire brush".
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Bob Dunne
Member
Username: bobct

Post Number: 24
Registered: 10-2009
Posted on Thursday, November 05, 2009 - 07:47 am:   Edit Post Delete Post View Post/Check IP

Thanks, I just checked them out but they have a $100 min order. Your brushes are going up in value!

I'll keep looking around and post if I find something.
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mrpops
Advanced Member
Username: mrpops

Post Number: 188
Registered: 09-2002
Posted on Thursday, November 05, 2009 - 08:42 am:   Edit Post Delete Post View Post/Check IP

try a copper or bronze rifle cleaning brush there cheap
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Don Keye
Member
Username: willow

Post Number: 95
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 08:49 am:   Edit Post Delete Post View Post/Check IP

mark...got a photo??? (brush)
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makomark
Senior Member
Username: makomark

Post Number: 1833
Registered: 09-2008
Posted on Thursday, November 05, 2009 - 10:49 am:   Edit Post Delete Post View Post/Check IP

don:

mrpops described it pretty well.

the brush end looks like an elongated gun brush. instead of being screwed into a cylinderical rod, its wires are extended about 3' with a loop in the end. Looks similar to a plumber's pipe cleaning brush though more flexible and with a much longer twisted shaft.

the picture i have is on paper and i know it won't scan and preserve any detail.
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Don Keye
Member
Username: willow

Post Number: 96
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 01:19 pm:   Edit Post Delete Post View Post/Check IP

Mark...et all.....

Anyhooooooo... I talked to a fellow who apparently knows your model number and he calls it a "condensor Brush"....and then he pointed me to another fellow who should have them and I would like to know if the "end" of the brush looks somewhat like one of these.
bush

Apparently it has about a 30 inch handle on it and they call it .200 inches brass condenser brush.

The last contact I made was with a fellow who said he had 4 of the 01299 models sitting on the shelf and he "might" make a deal to get rid of them...((not sure what he meant......but there you go))
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diver dave
Advanced Member
Username: diver_dave

Post Number: 498
Registered: 08-2008
Posted on Thursday, November 05, 2009 - 01:24 pm:   Edit Post Delete Post View Post/Check IP

I'll buy one!
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makomark
Senior Member
Username: makomark

Post Number: 1838
Registered: 09-2008
Posted on Thursday, November 05, 2009 - 03:36 pm:   Edit Post Delete Post View Post/Check IP

yes sir - that is the pattern.
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Don Keye
Member
Username: willow

Post Number: 97
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 04:05 pm:   Edit Post Delete Post View Post/Check IP

OK...fellows.... I managed to get the last 4 of the models that MARK alluded to (model 01299). I think the price will be approximately 16.00 USD...per brush.

I will advise when I have them and if anyone wants one...first come first served.....(((I guess Diver Dave has already spoken for one)))Three,(3), still available now.

The FINAL price for each will be 1/4 of my actual cost and then mailing costs to you. I am not in this to make a cent..

I just enjoy running around the Net and finding the "unfindable"

PS..MARK......you are dating yourself...the guy says that model is from about 1957-1960
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Al
Advanced Member
Username: knuckle47

Post Number: 805
Registered: 09-2007


Posted on Thursday, November 05, 2009 - 04:29 pm:   Edit Post Delete Post View Post/Check IP

Don, I will buy one as well..if you have them available...AL
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Al
Advanced Member
Username: knuckle47

Post Number: 806
Registered: 09-2007


Posted on Thursday, November 05, 2009 - 04:31 pm:   Edit Post Delete Post View Post/Check IP

I tried using a .177 caliber gun cleaning brush and it seemed to work but it was on an old handle and it broke by the second pass thru.
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Ted Broderick
Advanced Member
Username: tbrodes

Post Number: 112
Registered: 02-2008


Posted on Thursday, November 05, 2009 - 04:32 pm:   Edit Post Delete Post View Post/Check IP

Don, I would take one too....
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Ted Broderick
Advanced Member
Username: tbrodes

Post Number: 113
Registered: 02-2008


Posted on Thursday, November 05, 2009 - 04:32 pm:   Edit Post Delete Post View Post/Check IP

Al...same thing!!! The brush broke 3 or for tubes in. I acid washed my xchanger last season, but a good brushing once a year would be PERFECT. Let me know Don!!
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Don Keye
Member
Username: willow

Post Number: 98
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 04:34 pm:   Edit Post Delete Post View Post/Check IP

Don, I will buy one as well..if you have them available...AL

I would take one too.... TED

Ok AL/Ted...there is now One,(1), remaining. Will let you know when I get the product.
DK
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Ted Broderick
Advanced Member
Username: tbrodes

Post Number: 114
Registered: 02-2008


Posted on Thursday, November 05, 2009 - 04:51 pm:   Edit Post Delete Post View Post/Check IP

one between the two of us...or 1 left for someone else? I thought I saw Dave wanted one...either way...let me know! This forum is great!!
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Bob Dunne
Member
Username: bobct

Post Number: 25
Registered: 10-2009
Posted on Thursday, November 05, 2009 - 04:57 pm:   Edit Post Delete Post View Post/Check IP

I'll take one as well!

Bob
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Don Keye
Member
Username: willow

Post Number: 99
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 05:05 pm:   Edit Post Delete Post View Post/Check IP

When they come in.

diver dave
Ted Broderick
Al
Bob Dunne

all have ordered a brush......none left ..sorry

Will let you know when I have them and we'll work something out.
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Ted Broderick
Advanced Member
Username: tbrodes

Post Number: 115
Registered: 02-2008


Posted on Thursday, November 05, 2009 - 05:13 pm:   Edit Post Delete Post View Post/Check IP

Don...thanks so much! This is great on top of a 200 point (albeit boring) day!
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Al
Advanced Member
Username: knuckle47

Post Number: 807
Registered: 09-2007


Posted on Thursday, November 05, 2009 - 07:22 pm:   Edit Post Delete Post View Post/Check IP

What do they say on some forums....? +1

I have no clue what it means but when people are in terrific agreement, I have seen that

SO +++++++1
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Don Keye
Member
Username: willow

Post Number: 100
Registered: 11-2008


Posted on Thursday, November 05, 2009 - 07:39 pm:   Edit Post Delete Post View Post/Check IP

I hate to admit it as it will look like I have no life but...in "forum chat"

+1 means .........I agree

^^^ means........ thanks

-3000 means ......what you have posted is all Bovine Excrement, (depending on the degree of disagreement you may post a different digit) ..... -100 means..."well Ok " 'but' have you considered this option?"

Useless trivia which has evoked a thread drift....sorry.
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Henry G Pelletier
Member
Username: cruisers00

Post Number: 68
Registered: 01-2007


Posted on Thursday, November 05, 2009 - 08:26 pm:   Edit Post Delete Post View Post/Check IP

saw some brushes like the one pictured, at WM store, guns department.(cleaning rods)
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scott lauder
Member
Username: slauder

Post Number: 55
Registered: 05-2008
Posted on Thursday, November 05, 2009 - 09:40 pm:   Edit Post Delete Post View Post/Check IP

I want brush if one is still available! I flew down to post after I read only three!
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makomark
Senior Member
Username: makomark

Post Number: 1841
Registered: 09-2008
Posted on Thursday, November 05, 2009 - 09:54 pm:   Edit Post Delete Post View Post/Check IP

Don:

Sorry to have started you on another career path.

Good detective work finding the details and the goods.

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