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Another Kohler problem

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Art Carlo
New member
Username: artswarlock

Post Number: 1
Registered: 09-2009
Posted on Wednesday, September 09, 2009 - 09:44 pm:   Edit Post Delete Post View Post/Check IP

I have a 7.5R Kohler had it out of the boat ran fine. Re installed and had some junk in the line pulled and rebuilt carb reinstalled and went to crank and nothing I get a red light on the board but no 12v to solenoid. All sensors fuses and voltage is OK. I'm thinking the board is bad as the relays are attached. Anybody know where to get one. Thanks
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Gregory Mrozinski
Member
Username: gpmrozinski

Post Number: 47
Registered: 07-2009
Posted on Thursday, September 10, 2009 - 08:38 am:   Edit Post Delete Post View Post/Check IP

Try http://www.partsfortechs.com/asapcart/
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Art Carlo
New member
Username: artswarlock

Post Number: 2
Registered: 09-2009
Posted on Sunday, September 13, 2009 - 07:52 am:   Edit Post Delete Post View Post/Check IP

Pulled board and looked underneath and it was toast. Ordered new one from Kohler. Thanks for the info
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Chuck Hanson
Advanced Member
Username: chuckhanson

Post Number: 126
Registered: 10-2007


Posted on Monday, September 14, 2009 - 01:46 am:   Edit Post Delete Post View Post/Check IP

If you don't mind, what was the price of the board from Kohler. I may have to replace mine.

Chuck Hanson
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Art Carlo
New member
Username: artswarlock

Post Number: 3
Registered: 09-2009
Posted on Monday, September 14, 2009 - 09:26 am:   Edit Post Delete Post View Post/Check IP

It was $215 usually in stock but they just sold one last week So a 3 day wait.
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Chuck Hanson
Advanced Member
Username: chuckhanson

Post Number: 133
Registered: 10-2007


Posted on Sunday, October 11, 2009 - 12:57 pm:   Edit Post Delete Post View Post/Check IP

There are three wires that connects to each of three sensors in the safety shutdown system. One is the low oil pressure switch, another is to the high water temperature switch and the third is to the high head temperature switch. There is a foutrh wire that goes to the electrical automatic choke. I found out the hard way that if you short the one that goes to the choke to ground, it will burn the printed wires on the back of the controller circuit board.

Something likely happened to fry the board. I suspect a short.

I also found that you can solder a jumper wire in the place of the printed circuits and you are back in business. You might consider doing that on your old one so you will have a spare. if it happened once it may happen again. I have had my for 21 years and this is the first time.

Happy boating; which means having a working generator that is dependable.

Chuck Hanson
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Art Carlo
Member
Username: artswarlock

Post Number: 4
Registered: 09-2009
Posted on Wednesday, October 14, 2009 - 01:33 am:   Edit Post Delete Post View Post/Check IP

Well The Generator finally lives!!! I had a great repair person come out and found a bad rotor. I had also fried the board with the choke wire,replaced board,rebuilt carb replaced fuel pump and it still wouldn't go. I think I'm gonna take his advice and not mess with it myself again. Although If I haden't been frustrated I might have checked everything before starting to jumper everything.

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