Return to MarineEngine.com's home page. Home Call MarineEngine.com or send an email message. Contact Info about orders, shipping and returns. Shipping/Returns View your shopping cart. Cart
Need help with your boat parts order? Call 800-209-9624 Monday - Friday 8:30 AM - 5:30 PM EST Order by phone (800) 209-9624
Monday - Friday 8:30 AM - 5:30 PM EST
Free Classifieds Discussion Forum
Topics Topics Edit Profile Profile Help/Instructions Help Member List Register  
Search Last 1|3|7 Days Search Search Tree View Tree View  

Engine removal

Discussion Forum at MarineEngine.com » Mercruiser Sterndrive » Engine removal « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

charles davis
New member
Username: surveyor

Post Number: 1
Registered: 11-2009
Posted on Tuesday, November 17, 2009 - 10:51 pm:   Edit Post Delete Post View Post/Check IP

Hello everyone,
I am new to this forum,I accidentally ran across this website and I am so glad I did.I have a Mercruiser engine that I have to remove from a 21' Chapparal,it has freeze damage. I have two sons that are willing to help and we are all mechanically inclined,just never worked on a marine engine before but I think that with a little pre-planning,we can pull this off,this is all an effort to save a few dollars since they are hard to come by these days.

1.Does the transom have to be removed to remove the engine?
2.What is the best route to take on another engine?
Top of pagePrevious messageNext messageBottom of page Link to this message

Bt Doctur
Senior Member
Username: bt_doctur

Post Number: 1228
Registered: 06-2006
Posted on Tuesday, November 17, 2009 - 10:58 pm:   Edit Post Delete Post View Post/Check IP

Remove the drive first, then the 2 (3/4 bolts)from the rear mount, the front lags, all associated wiring, cooling hoses ,cable, etc and lift straight up and out.This is assuming it`s a merc drive.You dont mention what your working on.
Top of pagePrevious messageNext messageBottom of page Link to this message

Boat Tech
New member
Username: boat_tech

Post Number: 2
Registered: 11-2009
Posted on Wednesday, November 18, 2009 - 07:27 am:   Edit Post Delete Post View Post/Check IP

Also do have a service manual to help you guy's out??? if not you will need one.

Mercuiser dealers have a grate engine repower program to offer at really good deals veres buying new, In some cases you could save around half off getting a remanufactured engine, And trust me when they build them they build them almost better then new, And they use a varry hi percentage of new parts while they are rebuilding the engines or drives.Just something to keep in mind is all.
http://sites.mercurymarine.com/portal/page?_pageid=33,31112&_dad=portal&_schema= PORTAL
Top of pagePrevious messageNext messageBottom of page Link to this message

PugetSounder
Advanced Member
Username: pugetsounder

Post Number: 529
Registered: 04-2007
Posted on Wednesday, November 18, 2009 - 11:42 am:   Edit Post Delete Post View Post/Check IP

Or you could save yourself a ton of money and buy a rebuilt long block from the many rebuilders around the country and most come with some kind of warranty. Here is an example of one in the PNW

http://usengine.us/mercruiser.html

While you have the block out you can take the exhaust manifolds and risers out and have them tested and inspected. If in doubt replace them.
Top of pagePrevious messageNext messageBottom of page Link to this message

Bob Griest
Member
Username: hippie

Post Number: 79
Registered: 04-2009
Posted on Thursday, November 19, 2009 - 06:25 pm:   Edit Post Delete Post View Post/Check IP

Charles, last month we pulled my 350 out of my boat. We did exactly as Bt Doctur said except since my boat is in the water we pulled front then up on the motor. Be carefull with the 4 lags on the front motor mounts because you can strip them easily. (don't try to take the nut off the bolts because you must lift up on the front of the engine inorder to slide it front unless you do take the outdrive off). The spline in the rear holds engine down. Also, the other men are correct in that you save money doing a rebuilt long engine in total. I dropped about $1100.00 total and that was just in a starter/solenoid, oil pump, fuel pump, gaskets, etc. Good luck, Bob
Top of pagePrevious messageNext messageBottom of page Link to this message

Bt Doctur
Senior Member
Username: bt_doctur

Post Number: 1230
Registered: 06-2006
Posted on Thursday, November 19, 2009 - 06:36 pm:   Edit Post Delete Post View Post/Check IP

Bob, good luck in replacing the coupler shortly.You need to remove the drive and atleast check the alignment.
The rear transom housing that is bolted to the transom carries the weight of the engine. the spline only slides into the coupler
Top of pagePrevious messageNext messageBottom of page Link to this message

charles davis
New member
Username: surveyor

Post Number: 2
Registered: 11-2009
Posted on Friday, November 20, 2009 - 07:22 am:   Edit Post Delete Post View Post/Check IP

Hello Bt Doctur, Boat Tech, PugetSounder and Bob Griest, I want to thank all of you guys for the advice on the engine removal you have given me thus far,the resources here are worth their weight in gold,thanks much.The engine that I am going to remove only had 82 hours on it,I am hoping that I can salvage most of the parts.

Charles
Top of pagePrevious messageNext messageBottom of page Link to this message

gl115
Member
Username: gl115

Post Number: 36
Registered: 11-2009
Posted on Friday, November 20, 2009 - 07:26 am:   Edit Post Delete Post View Post/Check IP

what make and year chap are you re-powering?
Top of pagePrevious messageNext messageBottom of page Link to this message

PugetSounder
Advanced Member
Username: pugetsounder

Post Number: 542
Registered: 04-2007
Posted on Friday, November 20, 2009 - 11:23 am:   Edit Post Delete Post View Post/Check IP

Frankly there isn't much you can do about freeze damage even if there is no hours on the engine. Unless you're motivated and have the capacity(time, space, tools, knowledge, etc) to do a complete rebuild yourself starting with a new block, it might be easier and cheaper in the long run to just buy a rebuilt long block with warranty. It just depends on whether you want to work on a boat or enjoy boating!
Top of pagePrevious messageNext messageBottom of page Link to this message

gl115
Member
Username: gl115

Post Number: 37
Registered: 11-2009
Posted on Friday, November 20, 2009 - 11:55 am:   Edit Post Delete Post View Post/Check IP

"It just depends on whether you want to work on a boat or enjoy boating!"

Well said.I prefer boating and all the enjoyment that goes with it.

Top of pagePrevious messageNext messageBottom of page Link to this message

PugetSounder
Advanced Member
Username: pugetsounder

Post Number: 543
Registered: 04-2007
Posted on Friday, November 20, 2009 - 12:09 pm:   Edit Post Delete Post View Post/Check IP

I've done both and I don't mind the maintenance part of working on a boat but I like to think that that is part of the trouble free boating to be enjoyed. My first boat was a 'fixer' and I never did enjoy that boat. Couldn't trust it to go more than a nautical mile from the launch!
Top of pagePrevious messageNext messageBottom of page Link to this message

gl115
Member
Username: gl115

Post Number: 40
Registered: 11-2009
Posted on Friday, November 20, 2009 - 01:57 pm:   Edit Post Delete Post View Post/Check IP

I hate that don't go farther than you feel like rowing that day feeling. or my arms are tired and were out of beer feeling.

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
Only registered users may post messages here. Registration is FREE and easy, click on the REGISTER link at the top of the page. Thanks.
Password:
Options: Automatically activate URLs in message
Action:

Administration Administration Log Out Log Out   Previous Page Previous Page Next Page Next Page

Free Classifieds Discussion Forum
Home | Contact | Shipping/Returns | Cart
Boat Engine Parts Boat Motor Manuals Boat Accessories
About Us | Terms of Use | Privacy Policy MarineEngine.com, 184 Jones Drive, Brandon, VT 05733 USA
© 2009 MarineEngine.com, Inc. All rights reserved. Phone: 802-247-4700 | Fax: 802-301-1034 | eMail: info@marineengine.com