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After shift cable replacement, engine...

Discussion Forum at MarineEngine.com » Mercruiser Sterndrive » After shift cable replacement, engines dies in reverse « Previous Next »

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Tim Addington
Member
Username: timaddington

Post Number: 22
Registered: 07-2007
Posted on Tuesday, May 13, 2008 - 03:17 pm:   Edit Post Delete Post View Post/Check IP

I just replaced the shift cable on a 1989 Mercruiser 5.7L Alpha 1 Gen 1. Everything seems to be adjusted correctly and I can shift from forward to neutral to reverse and back with no problem. The engine runs fine when I am in forward, but when I give it any gas in reverse, the engine just dies.

It shifts into reverse fine and the propeller is turning in reverse as long as I don't go above idle. As soon is I inch the throttle up above idle, the engine just dies.

I'm not sure where to start looking for this problem. Is the interrupter switch causing the engine to cut out? It seems like this would only happen when I shifted into reverse and not after it had shifted and been idling in reverse for a while.

Any suggestions would be appreciated.
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MistaHays
Advanced Member
Username: mistahays

Post Number: 687
Registered: 02-2006


Posted on Tuesday, May 13, 2008 - 03:29 pm:   Edit Post Delete Post View Post/Check IP

I would look for the interrupter switch. Is the little wheel seating in the groove properly. Its easy to screw up in a cable replacement. Follow the manual proceedures carefully for adjustment. (get a mercruiser service manual if you don't have one.)
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Tim Addington
Member
Username: timaddington

Post Number: 23
Registered: 07-2007
Posted on Thursday, May 15, 2008 - 12:27 am:   Edit Post Delete Post View Post/Check IP

Well, it was an adjustment problem. I did the adjustment procedure in the service manual twice as well as the excellent tutorial at
http://www.sterndrives.com/replace_alpha_shiftcable.html
After all three procedures, I had the same problem. I finally just started adjusting the barrel on the control cable a little bit at a time until the switch was acting properly in both directions. It runs fine now.

Thanks for the advice.
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Rod Stewart
Senior Member
Username: rod_stewart

Post Number: 1317
Registered: 08-2006
Posted on Thursday, May 15, 2008 - 12:36 pm:   Edit Post Delete Post View Post/Check IP

Tim;
You are the new resident expert on adjustng Alpha shift cables!

Rod
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MistaHays
Advanced Member
Username: mistahays

Post Number: 696
Registered: 02-2006


Posted on Thursday, May 15, 2008 - 01:17 pm:   Edit Post Delete Post View Post/Check IP

Good work, Tim. Sometimes you just need to get midieval with it.
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Tim Addington
Member
Username: timaddington

Post Number: 24
Registered: 07-2007
Posted on Thursday, May 15, 2008 - 01:59 pm:   Edit Post Delete Post View Post/Check IP

Thanks. At least I am the expert on this particular shift cable on this particular alpha. My guess is that the next one will have a completely different set of issues.
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kcphinney
Member
Username: kcphinney

Post Number: 5
Registered: 04-2007
Posted on Sunday, May 25, 2008 - 06:26 pm:   Edit Post Delete Post View Post/Check IP

not sure if this is my problem or not just bought the boat its a 1988 searay. started up fine idle well shifted good first run out both foreward and reverse. came back into dock after about an hour of running around went to back back out and motor died started back up first time ok idling well but dies going into reverse then popped the ignition breaker resetr starts but is still stalling and popping breaker going into reverse forward is working well at idle and high speed any help would be appriciated
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Rod Stewart
Senior Member
Username: rod_stewart

Post Number: 1372
Registered: 08-2006
Posted on Sunday, May 25, 2008 - 06:47 pm:   Edit Post Delete Post View Post/Check IP

Popping the breaker means you have a serious short to ground.
Check the interrupter switch wiring thoroughly. My bet is you will find it bare somewhere.

Rod

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