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1975 Mercury 40HP 402 motor

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Joseph Cram
New member
Username: ladycram

Post Number: 1
Registered: 10-2009
Posted on Thursday, October 29, 2009 - 09:36 pm:   Edit Post Delete Post View Post/Check IP

I am trying to remove the powerhead from the drive shaft,all bolts are removed,and the powerhead will raise up about 3/8's of an inch. I have sprayed penetrating oil thru the crack and have pried as hard as I dare. I cannot get the powerhead to separate from the driveshaft. HELP!!!
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Fastjeff
Senior Member
Username: fastjeff

Post Number: 7045
Registered: 09-2003


Posted on Friday, October 30, 2009 - 07:10 am:   Edit Post Delete Post View Post/Check IP

You got a stuck power head to drive shaft joint, as you already know. Try this:

Hang the motor upside down from a (?) so it's just above the floor. Spray a bunch of penetrating oil where the stuck joint it--you might have to drill a hole or two in the housing (which you can plug with a screw). Then let it sit. Re-spray and knock on the power head with a soft hammer from time to time.

The secret is patience, and lots of penetrating oil!

Jeff

PS: If all else fails you can cut a big hole in the housing with a hole saw, stick a torch in there, and heat the end of the crank until the power head drops off. You'll then need a new housing, but there's plenty of those around. In fact, I junk at least three of them recently--no buyers.
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Joseph Cram
New member
Username: ladycram

Post Number: 2
Registered: 10-2009
Posted on Friday, October 30, 2009 - 10:18 pm:   Edit Post Delete Post View Post/Check IP

THANKS FOR THE HELP. IF I REMOVE THE BOLTS FROM THE LOWER UNIT AND AND TAP ON IT WOULD THAT CAUSE THE SHAFT TO COME LOOSE OR WOULD IT BRAHE SOMETHING IN THE LOWER UNIT?
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Joseph Cram
New member
Username: ladycram

Post Number: 3
Registered: 10-2009
Posted on Friday, October 30, 2009 - 10:22 pm:   Edit Post Delete Post View Post/Check IP

THAT SHOULD BE BREAK SOMETHING
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Fastjeff
Senior Member
Username: fastjeff

Post Number: 7048
Registered: 09-2003


Posted on Saturday, October 31, 2009 - 02:43 am:   Edit Post Delete Post View Post/Check IP

That's what I mean. Suspend it from above so it wants to come off--and stop with the all caps! That's considerede shouting--very rude.

Jeff

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