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Not Firing

Discussion Forum at MarineEngine.com » Mercury Mariner Outboard » Archive through July 14, 2009 » Not Firing « Previous Next »

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Clarence Drumgoole
Member
Username: rollercoaster

Post Number: 22
Registered: 06-2009
Posted on Thursday, July 02, 2009 - 07:54 am:   Edit Post Delete Post View Post/Check IP

1993 mercury 40 hp 4 cyl. Not firing, thought for sure it was the switchbox, replaced it, no fire, removed yellow and black wire from box, no fire. Stator and trigger checks good, what next? Still waiting on mechanic!!!This pontoon took a pretty hard bang against the pier the day it stopped running. Cannot find any wiring that may have tripped or caused engine not to fire, but I am supicious this is something very simple causing engine not to fire. Any advice appreciated.
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JB
Senior Member
Username: beckerjs

Post Number: 1753
Registered: 11-2005
Posted on Thursday, July 02, 2009 - 09:01 am:   Edit Post Delete Post View Post/Check IP

when you removed the bl/y wire did you also remove the mercury tilt switch wire if equipped. It prevents spark when the engine is tilted
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Clarence Drumgoole
Member
Username: rollercoaster

Post Number: 23
Registered: 06-2009
Posted on Thursday, July 02, 2009 - 12:30 pm:   Edit Post Delete Post View Post/Check IP

I cannot find a tilt switch. Is there anything else to prevent from starting other than kill wire or tilt switch? There is a run/off toggle switch attached to quicksilver control.
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JB
Senior Member
Username: beckerjs

Post Number: 1754
Registered: 11-2005
Posted on Thursday, July 02, 2009 - 01:39 pm:   Edit Post Delete Post View Post/Check IP

from your picture (previous post) disconect 3rd wire up on right side of switchbox. That should take the ign switch, man overboard switch, and mercury switch out of the system. It should have spark. The mercury switch is part #18 in this pic
http://www.crowleymarine.com/mercury_parts/543/30.cfm
Send me a couple of pics of the switch box close up and the other side of the engine and we'll find the tilt switch. Check for spark with the engine down, smack the case to reset tilt switch when lowered.
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Clarence Drumgoole
Member
Username: rollercoaster

Post Number: 24
Registered: 06-2009
Posted on Thursday, July 02, 2009 - 05:40 pm:   Edit Post Delete Post View Post/Check IP

Here are photos. Tried removing yellow black kill wire, still no fire. Is there a tilt switch?SwitchboxTilt switch?
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Clarence Drumgoole
Member
Username: rollercoaster

Post Number: 26
Registered: 06-2009
Posted on Saturday, July 04, 2009 - 08:40 am:   Edit Post Delete Post View Post/Check IP

I am going to replace the stator. No ohm reading from blue to blue/white. Where is the best place to purchase: 1993 Mercury 40 hp 4 cyl. stroke? Serial # 0D279379. black stator 398-818535A17. (2) yellow wires (1) blue (1) blue/white (1) red (1) red/white
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'Bandit
Advanced Member
Username: timebandit

Post Number: 767
Registered: 09-2007
Posted on Saturday, July 04, 2009 - 11:03 am:   Edit Post Delete Post View Post/Check IP

9 AMP Stator

Blue and Blue/White R x 1000 5.7-8.0
Red and Red/White R x 1 56-76
Blue and Engine Ground R X 1000 No Reading
Red and Engine Ground R X 1000 No Reading
YEL and YEL R x 1 .5-1.0
16 AMP Stator (398-9710A33 & 398-9710A42)

Blue and Blue/White R x 1000 1000-1400
Red and Red/White R x 1 15-30
Blue and Engine Ground R X 1000 No Reading
Red and Engine Ground R X 1000 No Reading
YEL and YEL R x 1 .10-.50
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Clarence Drumgoole
Member
Username: rollercoaster

Post Number: 28
Registered: 06-2009
Posted on Saturday, July 11, 2009 - 09:41 pm:   Edit Post Delete Post View Post/Check IP

Changed the stator. Running fine. Thanks, everyone.

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