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Gearset

Discussion Forum at MarineEngine.com » Johnson Evinrude Outboard » Archive through July 02, 2009 » Gearset « Previous Next »

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Val Orcutt
New member
Username: valor21

Post Number: 1
Registered: 06-2009
Posted on Monday, June 29, 2009 - 07:45 pm:   Edit Post Delete Post View Post/Check IP

I`m putting a new gearset in my 48hp evinrude and not sure about shimming the input shaft, would like to know how and why you shim this shaft?
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Graham Lamb
Senior Member
Username: galamb

Post Number: 5498
Registered: 05-2007


Posted on Monday, June 29, 2009 - 09:03 pm:   Edit Post Delete Post View Post/Check IP

Shims are necessary to get the alignment precise enough to allow the gears to mesh together without damaging each other.

Most of us who work out of our garages do not attempt to figure which shims are required etc - I have always found it easiest to let a shop with a jig to that - ya it cost you a bit of labour, but much better than toasting a new set of gears because you didn't get them set up properly.
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Morten Ringvold
Senior Member
Username: haffiman37

Post Number: 3854
Registered: 04-2006


Posted on Monday, June 29, 2009 - 10:14 pm:   Edit Post Delete Post View Post/Check IP

All the shop need is the complete driveshaft with pinion, bearing/bearing housing and shims. You do not have to bring the whole gearcase. The measurement/shimming is a 5 min job.
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Graham Lamb
Senior Member
Username: galamb

Post Number: 5504
Registered: 05-2007


Posted on Monday, June 29, 2009 - 10:22 pm:   Edit Post Delete Post View Post/Check IP

Yes, I forgot to mention that - thanks Morten.
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Val Orcutt
New member
Username: valor21

Post Number: 2
Registered: 06-2009
Posted on Monday, June 29, 2009 - 11:31 pm:   Edit Post Delete Post View Post/Check IP

I didn`t know if shimming was to fit the gearset or to preload the bearing, I guess it would not be a good idea to just put the shims back in that came out
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Morten Ringvold
Senior Member
Username: haffiman37

Post Number: 3855
Registered: 04-2006


Posted on Monday, June 29, 2009 - 11:52 pm:   Edit Post Delete Post View Post/Check IP

It's for shimming the gears. Upper drive shaft bearing is not pre-loaded.
You may normally change bearings without the need of re-shimming, but changing gear-sets is a different thing.
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jwbmarine
Senior Member
Username: jwbmarine

Post Number: 4549
Registered: 11-2005
Posted on Tuesday, June 30, 2009 - 07:44 pm:   Edit Post Delete Post View Post/Check IP

I would'nt call it a '5 min' job,at all,..each,and everytime,that assm has to be torqued to spec;s...first time to short,next time,to long.....--.020 is the norm,shim clearance,sometimes it takes many shims,of diff thickness,to achieve this....... professionally!
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william g moore jr
Advanced Member
Username: william_m

Post Number: 231
Registered: 05-2009
Posted on Tuesday, June 30, 2009 - 09:11 pm:   Edit Post Delete Post View Post/Check IP

Do it wrong and get one trip and you need a set of gears all over again.

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