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1966 Evinrude 5HP coils

Zetta

New member
Hi, I am trying to resurrect the engine listed above and am having trouble with the new coils. The heel / pickup on the new coils sticks out about 1/8” farther than the old coils and I have to squeeze the coils together with a c-clamp to even get the flywheel on.
According to the online parts lists, I received the right coils so how do I make them fit?

- turn down the shaft of the mounting screw so I can adjust the coil back further? I’m not sure I have enough meat to turn it down and still have the necessary strength.

- drill out the coil adjustment slot to allow it to adjust further back?

- grind down the heel / pick up to give tue proper coil to flywheel gap?
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The coil fits properly to the mounts but the adjustment slot is too short to allow the coil to slide back from the flywheel. I think I will try to file the adjustment slot longer.

What should the flywheel to coil gap be?
 
Simply line face of coil to tapered/chamfer innermost edge of post. You see that chamfer? That's your guide.
 
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