That explains allot. Thanks.
I took another super close look at the cooling and exhaust systems and noticed a hole in the exhaust tube.
It is about a 1/4" diameter and 1" below the plate.
This would definitely let water into the exhaust, but the midsection would need to be almost entirely filled.
Then I remembered those holes on the back of the midsection near the top. I have heard that they sometimes spit water and/or steam.
So I dug it out. It revealed that water should fill the midsection to about 3" from the top at which point it overflows into a large passage at the back of the midsection. This passage leads to the discharge slots above the cavitation plate. So that's how a set water level is achieved through the full operating range of the motor.
The 2 holes at the back of the midsection are passaged to a location much higher up the midsection. More like 5/8" from the top. So the water level should never reach the holes. Maybe some splashed water and steam would come out.
The 1/4" hole in the exhaust tube is at least an inch above the water level in the midsection. Water should not flow into this hole. Exhaust should come out. This would exit the midsection through the 2 holes mentioned above.
So, I still don't know how the discharge water gets into the exhaust stream to exit through the prop.
Any thoughts would be welcome.
Could it happen in the lower unit?
Does anyone know the pump output characteristics?