I am trying to keep my '94 Ocean Runner 225 running reliably. I rebuilt the carbs last summer and ever since then I've been fighting fuel mixture / delivery issues, and it's been driving me crazy trying to get this resolved. I think I've made some progress today, and I seem to have a strong reliable idle now, but I am also getting a VRO no-oil alarm (rapid on/off alarm). I thought this was a VRO fuel pump issue, but it happened even after swapping out another fuel pump.
Other than a bad VRO pump, what are the possible root causes of a no-oil alarm? More info:
1. I have replaced the anti-siphon valve, but I did not know how to inspect the fuel pickup (it's a '94 Grady White Explorer 24).
2. I've replaced the fuel line and bulb from tank to VRO pump.
3. Replaced the filter/water separator
4. I completely cleaned out the oil reservoir, inspected / cleaned the oil filter pickup and replaced the oil line from reservoir to VRO pump
5. Replaced the pulse limiter and pulse limiter hose
6. Replaced the seals on the primer valve
7. The fuel filter is about a year old and doesn't look funky or clogged
8. All plugs are new and gapped
9. I thought I had an air leak at the carbs (I still might), but testing with propane on running engine around the manifold didn't seem to have impact.
10. I was trying to tune mixture without the air silencer/baffle installed, and now I BELIEVE that's a waste of time as that silencer limits air intake -- running without it creates artificially lean mixture, correct? I didn't understand that until today. When I tried running without it the engine stalled on acceleration. Before I installed the baffle, I had the carb idle mixture screws set pretty rich -- it would only really hold an idle at about 1 turn off of seat. I haven't tried to retune now that I have that back on.
11. I do have gas weeping out of at least 3 carb float bowls, and I think they have warped. I've sanded them down and managed to get 3 fairly well sealed, there's definitely gas weeping out of at least 3 of them.
12. I have done a link/sync based on service manual.
13. When the VRO no-oil alarm goes on, I can shut off the motor, reprime the fuel bulb (which has gone soft at this point), and restart with no issues.
Today I was able to get the motor to idle strongly, run at WOT over 5000 RPM, not stall going into the slip, and generally run pretty well. Except for that VRO alarm.
Thanks for any help.
Other than a bad VRO pump, what are the possible root causes of a no-oil alarm? More info:
1. I have replaced the anti-siphon valve, but I did not know how to inspect the fuel pickup (it's a '94 Grady White Explorer 24).
2. I've replaced the fuel line and bulb from tank to VRO pump.
3. Replaced the filter/water separator
4. I completely cleaned out the oil reservoir, inspected / cleaned the oil filter pickup and replaced the oil line from reservoir to VRO pump
5. Replaced the pulse limiter and pulse limiter hose
6. Replaced the seals on the primer valve
7. The fuel filter is about a year old and doesn't look funky or clogged
8. All plugs are new and gapped
9. I thought I had an air leak at the carbs (I still might), but testing with propane on running engine around the manifold didn't seem to have impact.
10. I was trying to tune mixture without the air silencer/baffle installed, and now I BELIEVE that's a waste of time as that silencer limits air intake -- running without it creates artificially lean mixture, correct? I didn't understand that until today. When I tried running without it the engine stalled on acceleration. Before I installed the baffle, I had the carb idle mixture screws set pretty rich -- it would only really hold an idle at about 1 turn off of seat. I haven't tried to retune now that I have that back on.
11. I do have gas weeping out of at least 3 carb float bowls, and I think they have warped. I've sanded them down and managed to get 3 fairly well sealed, there's definitely gas weeping out of at least 3 of them.
12. I have done a link/sync based on service manual.
13. When the VRO no-oil alarm goes on, I can shut off the motor, reprime the fuel bulb (which has gone soft at this point), and restart with no issues.
Today I was able to get the motor to idle strongly, run at WOT over 5000 RPM, not stall going into the slip, and generally run pretty well. Except for that VRO alarm.
Thanks for any help.